Abstract:
A seatbelt pretensioning retractor assembly for use in a passenger vehicle is provided. The pretensioning assembly includes a one-piece tread head pinion including a ring portion having a plurality of teeth and a pair of flanges on each side of the teeth. The tread head pinion is formed as a single piece and includes a shaft extending from a side and a bearing portion extending from a second side. A bending element mounting portion extends from the bearing portion. The one-piece tread head pinion is attached to a spindle via a torsion bar, and the spindle bears against the bearing portion when the spindle rotates relative to the tread head pinion. The one-piece tread head pinion may include a staking cavity extending into the bearing portion with a staking wall that is deformable toward a digressive bending element inserted into the staking cavity.
Abstract:
A seatbelt buckle apparatus for a motor vehicle is provided. The apparatus includes a buckle housing that provides at least part of a structure for selectively coupling a seatbelt latch plate to the apparatus. A switch housing houses at least part of a switch. The switch monitors whether or not the seatbelt latch plate is coupled to the seatbelt buckle apparatus. A switch wire harness is in communication with the switch. A strain relief-guide feature carries and guides a section of the switch wire harness so as to provide strain relief to the switch wire harness when a force is applied to the switch wire harness downstream from the strain relief-guide feature.
Abstract:
A device for preventing protrusion of a seatbelt anchorage cable into a seat belt system buckle during operation of a pretensioner coupled with the cable and a buckle assembly, the cable of a type affixed at a first end to the pretensioner, and at a second end to the buckle assembly. The cable further having an end wrap forming a loop around a rivet affixed to a frame of the buckle assembly with the cable loop wrapping around the rivet. The device having a feature positioned adjacent to the cable loop and blocking movement of the loop into the buckle. Embodiments include; providing features of a buckle housing in the form of a tab which blocks motion of the cable loop, retainer ring element attached to the buckle frame having features which embrace the cable loop, and clips which can be attached to the buckle assembly, embracing the cable attachment.
Abstract:
A dual spool retractor device for seat belts in a motor vehicle including a frame, two spools rotatably mounted to the frame, and a pretensioning system providing pretensioning rotation for both the spools. The spools are pretensioning through the activation of a micro-gas generator. The gas generator can provide gas to a single or a pair of gas cylinders. One or more flexible numbers such as a metal band or cable is used which is coupled to one or both spools via a pulley. Activation of the gas generator forces a piston to move in a manner which exerts tension on the flexible member(s) thereby unwinding the flexible member from the spool pulley and providing pretensioning rotation of the respective belt spool.
Abstract:
A seatbelt pretensioner system for use in a seatbelt retractor assembly having a spindle and a frame includes a housing adapted for being mounted to the frame and having an interior cavity, a pretensioner tube having a first tube end in fluid communication with a gas generator and a second tube end in fluid communication with the interior cavity of the housing, a pinion being rotatably mounted in the housing and fixedly coupled to the spindle adapted for taking up seatbelt webbing during pretensioning, and a pretensioner rod disposed inside the pretensioner tube. Further, the pretensioner rod has a proximal end disposed towards the gas generator and a distal end disposed away from the gas generator. In addition, the housing is formed with at least two levels including an inboard portion and an outboard portion to store the pretensioner rod after pretensioning.
Abstract:
A vehicle seat belt assembly having a seat belt retractor with a spool rotatable with respect to a retractor frame, the spool storing a seat belt webbing wrapped thereon. The retractor also includes a primary locking mechanism for selectively locking the spool with respect to the retractor frame to provide vehicle occupant restraint. The retractor further includes an auxiliary locking mechanism for selectively locking the spool with respect to the retractor frame upon a predetermined restraint load acting on the spool.
Abstract:
A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a sprocket rotatably mounted to the housing and fixedly coupled to a spindle, a rod disposed within the tube and a guide plate having a guide portion and a rod guide. The rod exits the tube along a perimeter of the sprocket, and toward an arcuate landing surface of the guide portion. In addition, the guide plate further includes a couple of tabs and ribs for avoiding rattling of the pretensioner tube in normal use of the retractor assembly.
Abstract:
The seatbelt pretensioner, which is designed for reducing slack in seatbelt webbing upon deployment in response to a triggering event, comprises an igniter that generates gas in response to the triggering event, an elongate body defining a chamber for receiving and the confining gas generated by the igniter, a piston movable within the elongate body by the gas generated, a slack-reducing assembly that responds to movement of the piston and is connected to at least a portion of seatbelt webbing, movement of the piston causes the slack-reducing assembly to move the seat belt webbing reducing slack in the seatbelt webbing; and a controlled pressure release that enables gas to escape from the elongate body after deployment, relieving gas pressure within the pretensioner. The controlled pressure release may comprise one or more of various pressure relieving features such as a porous intermediate disposed between the vent hole and the gas within the elongate body, a piston having a porous portion and/or a safety valve, and one or more plugs that seal vent holes in the elongate body that become unsealed by loosening the pretensioning assembly.
Abstract:
A seatbelt webbing retractor and a method of assembling a seatbelt webbing retractor including a unitary bobbin having a mounting portion, a first and second annular wall extending perpendicularly from a first and second end of the mounting portion, respectively. The mounting portion of the unitary bobbin defines a plurality of slots through which the seatbelt webbing is passed. The seatbelt webbing retractor also includes a spindle extending through the mounting portion of the unitary bobbin and a retractor frame to which the spindle is mounted. The unitary bobbin is rotatable with respect to the retractor frame and an outer surface of the unitary bobbin is configured to be wrapped with the seatbelt webbing.
Abstract:
A seatbelt webbing retractor and a method of assembling a seatbelt webbing retractor including a unitary bobbin having a mounting portion, a first and second annular wall extending perpendicularly from a first and second end of the mounting portion, respectively. The mounting portion of the unitary bobbin defines a plurality of slots through which the seatbelt webbing is passed. The seatbelt webbing retractor also includes a spindle extending through the mounting portion of the unitary bobbin and a retractor frame to which the spindle is mounted. The unitary bobbin is rotatable with respect to the retractor frame and an outer surface of the unitary bobbin is configured to be wrapped with the seatbelt webbing.