Abstract:
Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.
Abstract:
A compressor includes a compression mechanism, a motor, a drive shaft, and a motor cooler. The compressor is configured to compress a working fluid. The motor dives the compression mechanism and is housed within a motor housing. The drive shaft is engaged with the motor and the compression mechanism and is configured to drive operation of the compression mechanism. The motor cooler is disposed adjacent the motor and is configured to pump a cooling working fluid around the motor. The motor cooler includes a pump that pumps the cooling working fluid into the motor housing based on a rotational speed of the drive shaft.
Abstract:
A compressor includes a shell, first and second scroll members, a fitting assembly and a valve assembly. The first scroll member includes a first end plate having a first spiral wrap extending therefrom. The second scroll member includes a second end plate having a second spiral wrap extending therefrom and an injection passage formed in the second end plate. The second spiral wrap is meshingly engaged with the first spiral wrap to form compression pockets. The injection passage is in fluid communication with the compression pockets. The fitting assembly is in fluid communication with the injection passage. The valve assembly coupled to one of the second scroll member and the fitting assembly and movable between a closed position in which fluid communication between the compression pockets and the suction chamber is prevented and an open position in which fluid communication between the compression pockets and the suction chamber is allowed.
Abstract:
Scroll compressor designs are provided to minimize vibration, sound, and noise transmission. The scroll compressor has a bearing housing, and orbiting and non-orbiting scroll members. The non-orbiting scroll member has a radially extending flanged portion with at least one aperture substantially aligned with the axially extending bore. At least one fastener is disposed within the aperture and the bore. A sound isolation member contacts at least one of the non-orbiting scroll member, the fastener, or the bearing housing, to reduce or eliminate noise transmission. The sound isolation member may be formed of a polymeric composite having an acoustic impedance value greater than the surrounding materials. The sound isolation member may be an annular washer, an O-ring, or a biasing member, by way of non-limiting example. In other variations, fluid passages are provided within the fastener and/or bearing housing to facilitate entry of lubricant oil to further dampen sound and noise.
Abstract:
A compressor may include a shell, a compression mechanism, a motor, a pumping mechanism, and a heat exchanger. The shell may define an internal cavity and an oil sump. The compression mechanism is disposed the said shell. The motor is coupled to a driveshaft for selectively powering the compression mechanism. The pumping mechanism may be in fluid-pumping communication with the oil sump. The first heat exchanger may be disposed external from the shell and in fluid communication with the pumping mechanism. The first heat exchanger may cool the oil prior to returning the cooled oil to the internal cavity.
Abstract:
A compressor includes first and second scroll members (76; 78), first and second bearing housings (14;16), and a motor assembly (20). The first scroll member (76) includes a first end plate (80) and a first spiral wrap (82) extending from the first end plate (80). The second scroll member (78) includes a second end plate (86) and a second spiral wrap (88) extending from the second end plate (86) and intermeshed with the first spiral wrap (82) to define compression pockets (122) therebetween. The first bearing housing (14) supports the first scroll member (76) for rotation about a first rotational axis (A1). The second bearing housing (16) supports the second scroll member (78) for rotation about a second rotational axis (A2) that is parallel to and offset from the first rotational axis (A1). The motor assembly (20) is disposed axially between the first and second bearing housings (14;16) and includes a rotor (100) attached to the first scroll member (76). The rotor (100) surrounds the first and second end plates (80;86).
Abstract:
Scroll compressor designs are provided to minimize vibration, sound, and noise transmission. The scroll compressor has a bearing housing, and orbiting and non-orbiting scroll members. The non-orbiting scroll member has a radially extending flanged portion with at least one aperture substantially aligned with the axially extending bore. At least one fastener is disposed within the aperture and the bore. A sound isolation member contacts at least one of the non-orbiting scroll member, the fastener, or the bearing housing, to reduce or eliminate noise transmission. The sound isolation member may be formed of a polymeric composite having an acoustic impedance value greater than the surrounding materials. The sound isolation member may be an annular washer, an O-ring, or a biasing member, by way of non-limiting example. In other variations, fluid passages are provided within the fastener and/or bearing housing to facilitate entry of lubricant oil to further dampen sound and noise.
Abstract:
Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.