Abstract:
A shaped metal casting made in an aggregate mold comprises fine solidification microstructure that is finer than the solidification microstructure of an analogous metal casting made from conventional molding processes. The solidification microstructure may be up to five times finer than the solidification microstructure of a conventionally prepared casting. In preferred embodiments, as a result of directional solidification, the fine solidification microstructure is substantially continuous from a distal end of the casting to a proximal end of the casting, and exhibits greatly enhanced soundness. Because of the control of the uniformity of freezing of the casting, its properties are substantially uniform.
Abstract:
A method and apparatus for the lost pattern casting of metals is disclosed. In the method, a pattern is formed from a material and a mold is formed around at least a portion of the pattern. The mold includes a particulate material and a binder. The pattern is removed from the mold and molten metal is delivered into the mold. The mold is contacted with the solvent and the molten metal is cooled such that it at least partially solidifies to form a casting. The step of cooling includes contacting a shell of solidifying metal around the molten metal with the solvent. An apparatus is also disclosed.
Abstract:
There is disclosed a method for surface treating aluminum products, especially vehicle wheels, to improve their brightness. The method comprises: (a) applying a chemical brightening composition to these products; (b) deoxidizing the surface of these wheel products in a nitric acid-based bath; (c) forming a porous oxide on that with an electrolytic bath containing phosphoric acid; and (d) applying, preferably spraying, a siloxane-based film to that porous oxide. In many instances, intermediate rinsing substeps are performed between these respective main steps.