Abstract:
PROBLEM TO BE SOLVED: To provide an alkali washing liquid recycling apparatus capable of effectively separating an oil component and an iron component in an alkali washing liquid to extend the life of the alkali washing liquid, and a method for using it. SOLUTION: The alkali washing liquid recycling apparatus is constituted so as to separate impurities in the waste alkali washing liquid by the flotation and sedimentation of impurities and has a separation tank 1 into which the waste alkali washing liquid is introduced, a plurality of weirs 2 provided in the separation tank so as to have an inclination of 20-40° with respect to the side wall of the separation tank and a waste liquid introducing device equipped with the inflow distribution pipe 3 arranged under the weirs and introducing the waste liquid from an inflow port 4 to lead out the same into the separation tank from an outflow port 5. Each of the weirs desirably has a corrugated shape having grooves in a vertical direction and, if the waste liquid is allowed to flow between the flow channels between the plurality of weirs so that a Reynolds number becomes 3,000 or less, impurities can be separated effectively. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of cold-rolling a metal tube, which is excellent in the dimensional shape (out-of-roundness) and a planar property of the inner surface of the tube after the final finishing by pilger rolling and can guarantee S/N ratio at internal eddy current flaw detection. SOLUTION: In the cold-rolling method by using a pair of roll dies which are composed of a caliber constituted of a caliber diameter Dx and the amount Fx of side relief and by pilger rolling provided with a mandrel, in this cold-rolling method of the metal tube, the final finish rolling is performed by taking a side relief rate SR which is expressed by the formula (1) of the roll die as within the range of 0.5-1.5%, the taper θ1 of a working part of the mandrel as ≤0.25°, the taper θ2 of the finishing part of the mandrel as ≤0.1°, further, the feed rate F (per pass) of a material to be worked as 1.0-2.5 mm and satisfying a formula (2) in the relationship with the side relief ratio SR. SR(%)={(2×Fx)/(2×Fx+Dx)}×100 ... (1), F≤3.0-SR ... (2). COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a metal tube with an outer spiral fin and its manufacturing method capable of obtaining a highly round-shaped metal tube with an outer spiral fin having a longer disk life because any slip is not generated on disks of a work roll. SOLUTION: When spiral fins are formed on an outer surface of a worked tube by slantly arranging a plurality of work rolls having a plurality of disks at an axial direction around the axis of the worked tube, a fin height H and a fin width W, and fin volume Vf at an arbitrary length and the volume Vp of the metal tube are manufactured so as to satisfy the following inequalities (1) and (2), (1): 0.4≤Vf/Vp≤0.6, and (2): 2.5≤H/W≤3.5, respectively. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a member for conveying a high temperature member, having excellent build-up resistance. SOLUTION: On the surface of a base material of the member for conveying the high temperature material, a composite coating film is formed which contains Co-based alloy or Ni-based alloy as a matrix and Cr-carbide particle as a dispersion phase, by a plasma-transferred-arc welding method. Then, a distribution ratio of unmelted Cr-carbide particles present in the surface film is limited to ≤7.0% to improve the build-up resistance of the member. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for producing a stainless steel tube where internal carburization caused by mandrel mill rolling is suppressed, and further, softening heat treatment for the tube stock before cold working can be obviated. SOLUTION: In the method for producing a stainless steel tube where a tube stock obtained by subjecting a stainless steel comprising, by mass, ≤0.04% C and 10 to 30% Cr as the stock to piercing, mandrel mill rolling using a non-graphite based lubricant, reheating and stretch reducer rolling is cold-rolled, the stretch reducer rolling is performed at a finishing temperature of 870 to 1,050°C, and subsequently, the cold rolling is performed with softening heat treatment obviated. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To produce a high alloy steel pipe having corrosion resistance and strength required by an oil well pipe by selecting working condition for cold-rolling, without excessively adding alloy components. SOLUTION: A high alloy steel base pipe comprising by mass% ≤0.03% C, ≤0.1% Si, 0.3-5.0% Mn, 25-40% Ni, 20-30% Cr, 0-4% Mo, 0-3% Cu, 0.05-0.50% N and the balance Fe with impurities, is produced by hot forming and optionally a solution heat treatment, and then the produced base pipe is subjected to cold rolling, thereby the high alloy steel pipe is produced. The reduction ratio Rd in terms of reduction of the cross-sectional area during the final rolling process is within the range of more than 30% and not more than 80%, and the cold rolling is carried out under the condition satisfying expression Rd(%)≥(MYS-520)/3.1-(Cr+6×Mo+300×N), wherein Rd represents cross-sectional area reduction ratio(%), MYS represents the targeted yield strength (MPa), and Cr, Mo and N represent respective element content (mass%). COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a member for conveying a high-temperature material, which has excellent build-up resistance, oxidation resistance and heat-crack resistance. SOLUTION: In the member for conveying the high-temperature material, a coating film is formed on a surface of a base material. The member for conveying the high-temperature material being the compound coating film is formed of the plasma powder cladding-by-welding mixed powder consisting of Co-based alloy powder containing, by mass, 0.03-0.6% C, 0.2-3% Si, and 20-35% Cr, and the powder of Cr carbide. The member for conveying the high-temperature material has the excellent build-up resistance in the gas atmosphere, in particular, at the temperature of ≥1,100°C. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cold-rolling method of a clad steel tube in which the projection of an external tube or an internal tube at tube end parts and peeling on the boundary between the internal tube and the external tube caused by the projection is prevented from generating. SOLUTION: After chamfering the side of a base material in the tube end parts of a clad steel tube stock consisting of the base material (internal tube 2) and a clad material (external tube 1) so as to satisfy next formulas (i), (ii), the clad steel tube stock is cold-rolled. In formulas (1), (ii), the wall thickness of a tube stock is the summed thickness (mm) of the base material of the clad steel tube stock and the clad material before cold-working. Tb is the chamfering width (mm) in the thickness direction of the clad steel tube stock and Lb is a chamfering width (mm) in the longitudinal direction of the clad steel tube stock. The relationship of the thickness of the tube stock × 50% ≤ Tb ≤ the thickness of the tube stock × 90% is satisfied (i). The relationship of the thickness of the tube stock × 50% ≤ Lb is satisfied (ii). COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cold rolling tool for an inside deformed tube which can efficiently manufacture the inside deformed tube in an excellent tool service life without causing inside flaws. SOLUTION: In this cold rolling tool for manufacturing the inside deformed tube, in which a groove part and a higher part which are straight in the axial direction are formed alternately in the direction of the inner peripheral surface, the groove part and the higher part have a circular arcuate cross section and which has a side wall constituted with their common tangents, a projecting part and a recessed part, with which the groove part and the higher part are formed on the inner surface of the inside deformed tube, have the side walls constituted of the common tangents, and the inclined angle 2α of the side wall at the starting point of rolling satisfies the formula (1) (40°≤α≤55°). In the cold rolling tool, it is preferable that the projecting parts provided on the outer circumferential surface are ten or more places. COPYRIGHT: (C)2004,JPO