Abstract:
A method and apparatus for providing an evenly mixed additive enhanced gypsum slurry to a web. Calcined gypsum and water are inserted into a mixer (12) through at least one inlet (26,28) of the mixer (12). The contents are agitated to form a slurry. The slurry is passed from an outlet (34) of the mixer (12) into a conduit (38). An additive is introduced into the slurry along a length of the conduit (38) to achieve a flow stream of a slurry/additive mixture. A cross section (60) of the flow stream is expanded in the conduit (38) while not changing direction of the flow stream and a direction of the flow stream is changed while not expanding the cross section (60) of the flow stream and conduit (38), all prior to the flow steam exiting from an outlet (42) of the conduit.
Abstract:
Embodiments of a system (50) and a method for manufacturing a cementitious panel (10) can be used to produce a cementitious panel (10) having a multi-layer air/water barrier membrane assembly (18). The layers (21, 22, 23) of the membrane (18) can be built up via a series of applicator stations (72, 75, 78) applying a fluid composition using roll coating, for example. Between applicator stations (72, 75, 78) the applied layer of fluid composition can be subjected to drying conditions via infrared heating. To help protect from the deleterious effects of infrared heating, the cementitious panel (10) can be conveyed through a cooling tunnel (93, 103, 113) after each drying section (92, 102, 112).
Abstract:
A slurry distributor can include a distribution conduit and a slurry wiping mechanism. The distribution conduit extends generally along a longitudinal axis and includes an entry portion, a distribution outlet in fluid communication with the entry portion, and a bottom surface extending between the entry portion and the distribution outlet. The distribution outlet extends a predetermined distance along a transverse axis, which is substantially perpendicular to the longitudinal axis. The slurry wiping mechanism includes a movable wiper blade in contacting relationship with the bottom surface of the distribution conduit. The wiper blade is reciprocally movable between a first position and a second position over a clearing path, which is disposed adjacent the distribution outlet.
Abstract:
A flow splitter (200) can include an inlet conduit (202) and first and second outlet conduits (204, 206) separated by a junction portion (210). The inlet conduit (202) can include an inlet end (203) and a junction end (205). The inlet conduit (202) is disposed along a main flow axis (75) extending between the inlet end (202) and the junction end (205). The inlet end (203) defines an inlet opening (207). The junction end (205) defines first and second junction openings (209, 211). The first junction opening (209) is disposed in spaced relationship to the second junction opening (211). The junction portion (210) is disposed at the junction end (205) of the inlet conduit (202) between the first and second junction openings (209, 211). The junction portion (210) includes a substantially planar wall region (219) that is substantially perpendicular to the main flow axis (75). The flow splitter (200) can be placed in fluid communication with a cementitious slurry mixer (102) and a slurry distributor (104) with the flow splitter (200) disposed therebetween.
Abstract:
A slurry distributor (100) for use in a continuous manufacturing process includes an inlet opening (102) and a shaped duct (112) adapted to receive a flow of slurry provided at the inlet opening (102). The shaped duct (112) has a parabolic guide surface adapted to redirect the flow of slurry. An outlet opening (104) in fluid communication with the shaped duct (112) is adapted to discharge the flow of slurry from the slurry distributor (100).
Abstract:
A slurry distributor can include a distribution conduit and a slurry wiping mechanism. The distribution conduit extends generally along a longitudinal axis and includes an entry portion, a distribution outlet in fluid communication with the entry portion, and a bottom surface extending between the entry portion and the distribution outlet. The distribution outlet extends a predetermined distance along a transverse axis, which is substantially perpendicular to the longitudinal axis. The slurry wiping mechanism includes a movable wiper blade in contacting relationship with the bottom surface of the distribution conduit. The wiper blade is reciprocally movable between a first position and a second position over a clearing path, which is disposed adjacent the distribution outlet.
Abstract:
Disclosed are hydrophobic finish compositions and cementitious articles made with the hydrophobic finish compositions. In some embodiments, the article is a waterproof gypsum panel surface reinforced with inorganic mineral fibers that face a flexible and hydrophobic cementitious finish possessing beneficial waterproofing properties. The waterproof gypsum panels of the invention have many uses, such as, tilebacker board in wet or dry areas of buildings, exterior weather barrier panel for use as exterior sheathing, and roof cover board having water durability and low surface absorption. The flexible and hydrophobic cementitious finish can include fly ash, film-forming polymer, silane compound (e.g., alkyl alkoxysilane), an extended flow time retention agent including either one or more carboxylic acids, salts of carboxylic acids, or mixtures thereof, and other optional additives.
Abstract:
Disclosed are product (e.g., panels), slurry, and methods relating to a pregelatinized starch having a mid-range viscosity (i.e., from about 20 centipoise to about 700 centipoise), and an extruded pregelatinized starch.
Abstract:
A flow splitter (200) can include an inlet conduit (202) and first and second outlet conduits (204, 206) separated by a junction portion (210). The inlet conduit (202) can include an inlet end (203) and a junction end (205). The inlet conduit (202) is disposed along a main flow axis (75) extending between the inlet end (202) and the junction end (205). The inlet end (203) defines an inlet opening (207). The junction end (205) defines first and second junction openings (209, 211). The first junction opening (209) is disposed in spaced relationship to the second junction opening (211). The junction portion (210) is disposed at the junction end (205) of the inlet conduit (202) between the first and second junction openings (209, 211). The junction portion (210) includes a substantially planar wall region (219) that is substantially perpendicular to the main flow axis (75). The flow splitter (200) can be placed in fluid communication with a cementitious slurry mixer (102) and a slurry distributor (104) with the flow splitter (200) disposed therebetween.
Abstract:
A slurry distribution system can include a feed conduit and a distribution conduit in fluid communication therewith. The feed conduit can include a first feed inlet and a second feed inlet disposed in spaced relationship thereto. The distribution conduit can extend generally along a longitudinal axis and include an entry portion and a distribution outlet in fluid communication therewith. The entry portion is in fluid communication with the first and second feed inlets of the feed conduit. The distribution outlet extends a predetermined distance along a transverse axis, which is substantially perpendicular to the longitudinal axis. The slurry distribution system can be placed in fluid communication with a gypsum slurry mixer adapted to agitate water and calcined gypsum to form an aqueous calcined gypsum slurry.