Abstract:
A stairs rail connector which is pre-manufactured as a semicircular turning rail, including two curved tubes with identical dimension. Each curved tube has an interconnecting end and a connecting end. The interconnecting end of one curved tube is disposed with a shaft seat therein, while the interconnecting end of the other curved tube is disposed with a shaft ring therein, whereby the interconnecting ends are rotatably connected with each other, permitting the curved tubes to be freely 360 degrees rotated relative to each other. After the curved tubes are rotated to a position corresponding to the turning angle between an upper and a lower rails, the connecting ends of the curved tubes are inserted into and secured in the openings of the upper and lower rails to connect the same at the turning angle.
Abstract:
In an automated final weld apparatus, a transporter conveys nuclear fuel-loaded cladding tubes successively to a check station to verify the presence of a plenum spring in the open end of each cladding tube, a reader station where a unique first end plug serial number is read, an evacuation/backfill station where the cladding tube is backfilled with helium, a seam welding station where a final end plug is welded to the cladding tube open end, and a seal weld station where the tube is pressurized with helium through a pressurization hole in the final end plug, whereupon the pressurization hole is welded closed. After checking for helium leakage, the seam weld is inspected in a succession of inspection stations, and, depending on inspection results, the finished nuclear fuel rods are sorted into accepted and rejected lots.
Abstract:
An orbital welder includes a weld tip, a rotational controller, and a translational controller. The rotational controller causes the weld tip to rotate about an axis passing through the tube to be welded. As the weld tip rotates about the axis, the translational controller causes the weld tip to move longitudinally with respect to the axis, forming non-planar orbital welds. In one embodiment, the translational controller includes a rotor disposed to rotate about the axis. The translational controller further includes a carrier that is slidably attached to the rotor, and the weld tip is fixed to the carrier. As the rotor rotates about the axis, the carrier moves longitudinally with respect to the axis, such that the weld tip follows a non-planar orbital weld pattern. In a particular embodiment, a portion of the carrier is biased against a surface a cam block. The surface of the cam block is contoured to displace the carrier longitudinally with respect to the axis of rotation as the rotor rotates about the axis.
Abstract:
A welding material supply mechanism for providing a welding bead on a surface comprising: a first hollow arm, a transfer tube, a second hollow arm, swivel bearing and a welding nozzle. The first hollow arm is connected to the second hollow arm by a swivel bearing, and a remote end of the second hollow arm supports a nozzle for facilitating welding on a surface. The swivel bearing facilitates pivoting movement of the second hollow arm relative to the first hollow arm to adjust a diameter of the welding bead to be formed on the surface, and a locking coupler facilitates locking the pivoted and adjusted position of the first hollow arm relative to the second hollow arm. The transfer tube is at least partially received within the first hollow arm and is concentric therewith. The transfer tube supports a female electrical connector coupled to the swivel bearing, the transfer tube establishes a welding electrical current path to the nozzle via the swivel bearing and the second hollow arm. A wire conductor is located within the transfer tube for supplying a welding wire to the nozzle, via the swivel bearing and the second hollow arm. A welding gas flow path is defined between an exterior surface of the wire conductor and an inwardly facing surface of the transfer tube to supply a welding gas to the nozzle via the swivel bearing and the second arm.
Abstract:
A new hardfacing composition is disclosed. In addition, a pulsed plasma transferred arc method for depositing hardfacing material with a higher content of carbide and lower dilution by a substrate metal is disclosed. The disclosed method produces a hardfacing coating which has a strong metallurgical bond to the substrate metal. The method includesthe following steps: (1) establishing a transferred plasma arc between an electrode and an area of a work piece, (2) optionally preheating the work piece to at least 250.degree. F., (3) forming a plasma column of inert gas in the arc by passing an electrical current between the electrode and the work piece, (4) feeding a stream of hardfacing material in powder form into the plasma column, and (5) pulsing the current between a pre-selected high pulse current value and low pulse current value while feeding the powdered hardfacing material. In this method, the low pulse current is selected to be sufficiently high to melt at least one component of the hardfacing material. The pulse rate and the high pulse current are selected to minimize the formation of a weld pool on the metal substrate during the hardfacing process. This method has applications in hardfacing any metallic work piece which requires wear resistance or erosion resistance. This method is especially effective in hardfacing roller cone surfaces and the milled teeth of a rock bit for erosion and wear protection.
Abstract:
A welding apparatus (28) for forming a circumferential weld (56) includes a base (30) and a spindle (32) extending perpendicularly from the base. Along the spindle, at its proximal and distal portions, first and second workpiece supporters (38, 40) are provided, respectively, to position workpieces (42) to be welded together therebetween. Between the first and second workpiece supporters, a first arm (44) and a second arm (48) are provided, both extending perpendicularly from the spindle. To a distal end of the first arm, an internal backup roller (46) is rotatably attached, and to a distal end of the second arm, an internal drive roller (50) is rotatably attached. One or more external rollers (52a, 52b), each rotatably attached to an external support (66), are further provided. The internal and external rollers are driven by variable-speed programmable motors (not shown). In operation, the workpieces are mounted onto the apparatus, being sandwiched between the internal rollers and the external rollers. A friction stir welding tool (58) is positioned externally with its probe opposing the internal backup roller. As the programmable motors drive the rollers to continuously draw the workpieces between the friction stir welding tool and the internal backup roller, the friction stir welding tool forms a circumferential weld to join the workpieces together.
Abstract:
A technique and related assembly for repairing axles such as large heavy duty axles for semitrailers and vehicles are disclosed. A single replacement spindle is utilized in conjunction with one of several sleeve components for the repair. The technique enables a wide array of axles to be easily repaired with a relatively small selection of components.
Abstract:
Apparatus and method for setting welding run-off tabs in a coil end joiner which includes a support table having a U-channel therein, the U-channel having an opening through a base portion thereof, a left hold down clamp and a right hold down clamp positioned to either side of the U-channel over the support table, a first angled member having an actuator which provides horizontal movement of the first angled member, the first angled member extending upwardly through the opening in the base portion of the U-channel and contacting a corresponding second angled member such that horizontal movement of the first angled member results in vertical movement of the top surface of the second angled member which is parallel to the top surface of the support table. A rear welding run-off tab holder member having a U-channel therein is positioned over the second angled member and includes a rear welding run-off tab clamp which is positioned at a rear end thereof. A forward welding run-off tab holder and copper chill bar member includes a forward welding run-off tab clamp on a forward end thereof. The forward welding run-off tab holder and copper chill bar member is positioned in the U-channel in the rear welding run-off tab holder member. The apparatus and method for setting welding run-off tabs in a coil end welder facilitates the positioning of and retains a rear welding run-off tab and a forward welding run-off tab in position until the coil end welding operation is completed.
Abstract:
The present invention generally relates to a pre-manufacturing method of a cylinder head by means of junction of low fusing point Al alloyed layers. The pre-manufacturing method of a cylinder head by connecting a plurality of divided members, the method comprises the steps of: coating powders of Cu or Mg on the junction surface of the respective members, forming low fusing point alloyed layers (Al--Cu or Al--Mg) by performing locally the heat treatment on the coated surface, depositing the members on which low fusing point alloyed layers are formed, and connecting the members in a heater.
Abstract:
A welding fixture includes a stationary tubular outer manifold having an outer flow passage extending radially therethrough for drawing vacuum, and a tubular spindle extending coaxially therethrough. The spindle includes a mandrel at one end over which the bore of a tubular body is positioned. A sleeve at the opposite end of the spindle is used for rotating the spindle. An inner manifold adjoins the sleeve and is disposed inside the outer manifold, and has an inner flow passage extending radially therethrough and disposed in flow communication with the outer passage for drawing vacuum inside the spindle and in turn inside the body for retaining a disk thereon. An annular flange adjoins the mandrel and the inner manifold, and has a seat facing the mandrel for receiving the body at a complementary counterbore, and also includes a bearing land disposed in contact with the outer manifold for rotation thereon. The spindle is rotated for rotating the body and disk thereon for allowing welding of the disk to the body. Vacuum is drawn in the body through the spindle for vacuum holding the disk to the body during the welding process.