Abstract:
A golf ball includes a thermoplastic inner core and a thermoset outer core layer. The inner core has a surface hardness of about 40 to 80 Shore C and a center hardness of about 30 to 75 Shore C, the center hardness being less than the surface hardness to define a first positive hardness gradient. The cover includes an inner cover layer and an outer cover layer. The thermoplastic inner core comprises a highly-neutralized ionomer including an acid copolymer of ethylene and an α,β-unsaturated carboxylic acid; a plasticizer; an organic acid or salt thereof; and a cation source present in an amount sufficient to neutralize from about 70 to 100% of the acid groups present. The outer core layer includes a polybutadiene rubber and has a surface hardness greater than an interior hardness to define a positive hardness gradient of less than about 25 Shore C
Abstract:
The invention is directed to a method of making a neutralized polymer composition (“NPC”) suitable for a golf ball component comprising the steps of: providing an acid copolymer composition; soaking the acid copolymer composition in an organic acid to form a soaked polymeric composition wherein substantially all of the organic acid is absorbed within the acid copolymer composition; providing a cation source in an amount sufficient to neutralize the acid copolymer and organic acid; and melt processing the soaked polymeric composition and cation source to form a neutralized polymer composition. The invention also relates to a method of making a golf ball incorporating the NPC made according to the inventive method and to the resulting golf ball.
Abstract:
Multi-layered golf balls having at least one layer made of a polyamide composition containing a polyamide polymer and plasticizer are provided. The plasticizers help reduce the glass transition temperature (Tg) of the composition and various plasticizers may be used. For example, the composition may include ethyl oleate or propylene carbonate as a plasticizer. Transparent polyamides, for example, polyether-amide block copolymers, preferably are used in the composition. The golf ball includes a core having at least one layer and a cover having at least one layer. The polyamide composition may be used to form any core, cover, or other layer in the golf ball. In one version, the polyamide composition is used to form the inner cover layer.
Abstract:
The present invention generally relates to golf balls and more particularly to golf balls having multi-layered cores comprising a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. A cover layer is disposed about the multi-layered core. At least one of the center, intermediate core layer, and outer core layer comprises a polyalkenamer rubber. The polyalkenamer rubber may be blended with other rubbers such as polybutadiene, polyisoprene, ethylene propylene diene, and styrene-butadiene rubbers. The polyalkenamer rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.
Abstract:
Disclosed herein are heterogeneous golf ball compositions comprising a matrix formed from a thermosetting polymer composition and discrete particles of crosslinked rubber dispersed within the matrix.
Abstract:
Golf ball comprising a single layer core formed from a substantially homogenous formulation and comprising: geometric center and outer surface; inner core region disposed about the geometric center, outer core region adjacent the outer surface, and intermediate core region disposed between the inner and outer core regions and extending radially from about 10 mm to about 16 mm from the geometric center. A first hardness is disposed within the inner core region, a second hardness is disposed within the outer core region, and a third hardness of from about 40 Shore C to about 95 Shore C (or about 30 Shore D to about 70 Shore D) is disposed within the intermediate core region and is greater than each of the first and second hardnesses. At least one hardness in the outer core region is substantially the same as or less than a hardness in the inner core region.
Abstract:
Disclosed herein are heterogeneous golf ball compositions comprising a matrix formed from a thermosetting polymer composition and discrete particles dispersed within the matrix.
Abstract:
Disclosed herein are heterogeneous golf ball compositions comprising discrete particles of crosslinked rubber dispersed within an acid copolymer-based matrix.
Abstract:
Methods for making golf balls having a cover made from a polyurea composition are provided. The golf balls include a rubber core and intermediate layer made from an olefin-based ionomer composition. The methods for making the polyurea composition involve preparing an amine-terminated first polymer by reacting isocyanate compound A with a stoichiometric excess of polyamine. The first prepolymer is reacted with a stoichiometric excess of isocyanate compound B to form an isocyanate-terminated second prepolymer. The second prepolymer is then reacted with a chain extender.
Abstract:
The invention is directed to a golf ball comprising: a single layer core and a cover layer disposed about the single layer core; the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface wherein the outer surface has a hardness greater than a hardness of the geometric center; the single layer core further comprising: an inner core region disposed about the geometric center; an outer core region disposed about the inner core region and adjacent the outer surface; and a boundary disposed between the inner core region and the outer core region at about 12 mm or less from the outer surface; wherein the boundary has a hardness that is greater than the hardness of the geometric center and greater than the hardness of the outer surface. In another embodiment, the boundary has a hardness that is greater than the hardness of the geometric center and less than the hardness of the outer surface.