Abstract:
Die Erfindung betrifft Schmiermittel für die Umformung metallischer Werkstoffe, die sich für die Kaltumformung, insbesondere für das Ziehen von strangförmigem Umformgut sowie für die Warmumformung, insbesondere für das Gesenkschmieden, eignen. Das Schmiermittel für die Kaltumformung enthält
(A) 0,01 bis 15 Masse-% Erdalkaliseifen, (B) 0,05 bis 15 Masse-% Alkali- oder Ammoniumborat, (C) 0 bis 14 Masse-% Alkali- oder Ammoniumphosphat, (D) 0 bis 10 Masse-% polymere organische Verbindungen und (E) 0,005 bis 10 Masse-% in wässeriger Lösung bei einem pH-Wert über 6,9 und bei Temperaturen unter 95 °C entstandene Reaktionsprodukte der Komponenten A bis D, wobei die Summe der Anteile der Komponenten A bis E kleiner als 35 Masse-% ist. Das Schmiermittel für die Warmumformung enthält in Wasser
(A) 0,25 bis 10 Masse-% Erdalkaliseifen, (B) 0,05 bis 3 Masse-% Alkali- oder Ammoniumborat, (C) 0,05 bis 8 Masse-% Alkali- oder Ammoniumphosphat, (D) 0,01 bis 2 Masse-% polymere organische Verbindungen und (E) 0,005 bis 8 Masse-% in wässeriger Lösung bei einem pH-Wert über 6,9 und bei Temperaturen unter 80 °C entstandene Reaktionsprodukte der Komponenten A bis D, wobei die Summe der Anteile der Komponenten A bis E kleiner als 20 Masse-% ist. Die Schmiermittel sind umweltfreundlich, langzeitstabil, hochwirksam und billig.
Abstract:
Vorgeschlagen werden Festschmierstoffkombinationen, insbesondere für Reibmaterialien wie z.B. Reibbeläge, auf Basis von Graphit, Zinksulfid und mindestens einem anorganischen Metallphosphat, die vor allem dadurch gekennzeichnet sind, daß sie zusätzlich 1 - 4 % Antimontrisulfid, 5 - 20 % Antimonpentasulfid und 0,1 - 3 % freien Schwefel, bezogen auf ihre Gesamtmasse, enthalten, sowie damit gebildete Reibmaterialien, vorzugsweise Reibbeläge.
Abstract:
A wire rod is payed out from a pay-off stand and 1 descaled in a descaling process. After preheating to a predetermined temperature by a preheating device, it is subjected to a lubrication pretreatment through a zinc calcium phosphate solution applied with ultrasonic wave in the lubrication pretreatment process. After rinsing process, the lubrication-pretreated wire rod is coated with a calcium stearate or a sodium stearate in lubricating process. Thereafter, the wire rod is dried sufficiently in drying process, and then added with a predies lubricant in wire drawing process and coiled by a coiler.
Abstract:
An article comprises a substrate; a coating comprising a carbon composite; and a binding layer disposed between the substrate and the coating. The carbon composite comprises carbon and a binder containing one or more of the following: SiO2; Si; B; B2O3; a metal; or an alloy of the metal; and the metal comprises one or more of the following: aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.
Abstract:
The present invention provides an anti-seizure agent for hot steel working comprising: an inorganic component as a first component; sodium hydroxide as a second component; water-soluble resins and/or water-soluble surfactants as a third component; and water, wherein, to the mass of the sum of the first component, the second component, and the third component as 100 mass %, the anti-seizure agent contains: 96.5 mass % or more and 99.98 mass % or less of the first component; 0.01 mass % or more and 2. 0 mass % or less of the second component; and 0.01 mass % or more and 1.5 mass % or less of the third component, and the inorganic component is one or more selected from a group consisting of Al 2 O 3 , SiO 2 , CaO, B 2 O 3 , K 2 O, and Na 2 O. This anti-seizure agent for hot steel working exhibits excellent wettability and surface firm-adherability to the steel; moreover, the coating layer formed after application solidly adheres to the steel and does not come off in the environment of both cold and hot working.
Abstract:
A lubricant coating disposed between a substrate and a counter surface comprises a reaction layer immediately adjacent the substrate. A bonding layer is immediately adjacent the reaction layer, with the bonding layer comprising a first composition. A low friction, lubricious layer is immediately adjacent the bonding layer, with the lubricious layer comprising a second composition that is different from the first composition.
Abstract:
A solid film lubricant system for protecting metal wear interfaces subject to high temperatures and wet lubrications, comprising an oil-attracting solid lubricant mixture with at least two elements selected from the group of graphite, MoS2 and BN; a support (i.e., hard lands or hard sublayer) for the mixture to loads of at least 10 psi at temperatures of 600 DEG -800 DEG F. while being thermally stable; a thermally stable thermoset polymer matrix adhering the mixture to the support or the wear surface, the polymer having inherent hydrocarbon chemical attraction to form a tenacious oil film of the lubricating oil on the wearing surface. A method of making anti-friction coated surfaces comprising providing a light metal based cylinder surface (i.e., metal base or alloys of aluminum, titanium, or magnesium); exposing nonoxidized metal of the surface; applying a high elastic modulus load-supporting metal layer onto at least portions of the light metal cylinder surface; and simultaneously distributing a solvent-based solid film lubricant mixture and thermoset polymer onto at least portions of the layer at about room temperature to form a coating of desired thickness. An engine block with one or more anti-friction coated cylinder bore surfaces, comprising a hard, load-supporting face on the bore surface; and a coating on the face comprised of an oil-attracting solid lubricant mixture and a thermoset polymer that supports loads of at least 10 psi at temperatures of 600 DEG -800 DEG F. and is stable at such temperatures.
Abstract:
The present invention provides lubricant compositions for the powder metallurgical field. The lubricant compositions contain a solid phase lubricant such as graphite, molybdenum disulfide, and polytetrafluoroethylene in combination with a liquid phase lubricant that is a binder for the solid phase lubricant. The binder can be chosen from various classes of compounds including polyethylene glycols, polyethylene glycol esters, partial esters of C3-6 polyhydric alcohols, polyvinyl esters, and polyvinyl pyrrolidones. The binder is solubilized in an organic solvent.