公开(公告)号：US08887377B2

公开(公告)日：2014-11-18

申请号：US13532378

申请日：2012-06-25

Applicant: Kazuya Hasegawa

Inventor： Kazuya Hasegawa

IPC: H02K1/16 ,  H02K15/02

CPC classification number: H02K15/024 ,  H02K1/16 ,  H02K15/026 ,  H02K2201/09 ,  Y10T29/49009

Abstract: The method for manufacturing a stator core includes: a punching step in which magnetic segments are punched out of an electromagnetic steel sheet that is coated with an organic insulating coating; a laminating step in which a laminated body is formed by laminating a predetermined number of the punched magnetic segments; a first preheating step in which a welding position on a wall surface of the laminated body is heated locally from a first end to a second end in a direction of lamination to decompose an organic component in the insulating coating thermally at the welding position; and a first welding step in which the welding position at which the organic component in the insulating coating is decomposed thermally is welded from the first end to the second end in the direction of lamination to interconnect and integrate the laminated magnetic segments.

Abstract translation: 定子铁芯的制造方法包括：冲压步骤，其中使用涂覆有机绝缘涂层的电磁钢板冲压磁性部分; 层压步骤，其中通过层叠预定数量的穿孔磁段形成层压体; 第一预热步骤，其中层压体的壁表面上的焊接位置在层叠方向上从第一端部到第二端局部加热，以在焊接位置热分解绝缘涂层中的有机成分; 以及第一焊接步骤，其中绝缘涂层中的有机组分热分解的焊接位置在层叠方向上从第一端焊接到第二端，以将层叠的磁性部分互连并整合。

公开(公告)号：US20140124978A1

公开(公告)日：2014-05-08

申请号：US14059543

申请日：2013-10-22

Applicant: MITSUI HIGH-TEC, INC.

Inventor： Hirotoshi Mabu

IPC: H01F41/02

CPC classification number: H01F7/0221 ,  H02K1/276 ,  H02K15/03 ,  H02K2201/09

Abstract: A method of resin-sealing for a laminated core includes the steps of: holding by sandwiching a core body 11 between a resin injection mold 20 and a supporting mold 21; extruding a molten resin using a plunger 37 from a resin reservoir pot 24 provided in the resin injection mold 20; and resin-sealing the permanent magnets 18 in the magnet insertion holes 16 and 17, wherein a material of the resin reservoir pot 24 of the resin injection mold 20 and a region through which the resin passes from the resin reservoir pot 24 is a superhard material, and wear in the resin injection mold 20 due to a flow of the resin is reduced. With this, a gap between the resin reservoir pot 24 and the resin injection mold 20 due to a difference in thermal expansion is less easily produced.

Abstract translation: 层叠铁心的树脂密封方法包括以下步骤：通过将芯体11夹在树脂注射模具20和支撑模具21之间来夹持; 使用柱塞37从设置在树脂注射模具20中的树脂储存罐24挤出熔融树脂; 并且将永磁体18树脂密封在磁体插入孔16和17中，其中树脂注射模具20的树脂储存罐24的材料和树脂从树脂储存罐24通过的区域是超硬材料 并且由于树脂的流动而导致树脂注射模具20中的磨损降低。 由此，由于热膨胀差异，树脂储存罐24和树脂注射模具20之间的间隙不容易产生。

公开(公告)号：US20130320801A1

公开(公告)日：2013-12-05

申请号：US13984978

申请日：2012-02-13

Applicant: Akira Takasaki ,  Hiroyuki Ikuta

Inventor： Akira Takasaki ,  Hiroyuki Ikuta

IPC: H02K1/16

CPC classification number: H02K1/185 ,  H02K1/148 ,  H02K1/16 ,  H02K2201/09 ,  H02K2213/12

Abstract: A split core of the invention is formed from a plurality of magnetic steel sheets that are stacked in a thickness direction and joined together by crimping, and that when provided in plurality, forms a stator core by being arranged in a circle. This split core includes a yoke that extends in a circumferential direction; a tooth that extends radially inward from an inner peripheral side end portion of the yoke; and an abutting portion that is formed on a joining surface of the yoke that joins with a yoke of another adjacent split core. A radial crimping portion that is longer in a radial direction and is positioned to an outer peripheral side of a maximum outer radius of the abutting portion, and that is crimped to a crimping portion of another magnetic steel sheet, is provided on each of the magnetic steel sheets.

Abstract translation: 本发明的分割芯由多个电磁钢板形成，所述多个电磁钢板沿厚度方向堆叠并通过压接连接在一起，并且当设置成多个时，通过设置成圆形形成定子芯。 该分割式芯体包括沿圆周方向延伸的磁轭; 从所述轭的内周侧端部向内径向延伸的齿; 以及形成在与另一相邻的分割芯的轭连接的轭的接合面上的抵接部。 在径向压接部分中，在每个磁性体上设置径向压接部分，该径向压接部分在径向上较长并位于邻接部分的最大外半径的外周侧，并且被压接到另一个电磁钢板的压接部分 钢板。

公开(公告)号：US20130154434A1

公开(公告)日：2013-06-20

申请号：US13532378

申请日：2012-06-25

Applicant: Kazuya HASEGAWA

Inventor： Kazuya HASEGAWA

IPC: H02K15/02 ,  H02K1/18

CPC classification number: H02K15/024 ,  H02K1/16 ,  H02K15/026 ,  H02K2201/09 ,  Y10T29/49009

Abstract: The method for manufacturing a stator core includes: a punching step in which magnetic segments are punched out of an electromagnetic steel sheet that is coated with an organic insulating coating; a laminating step in which a laminated body is formed by laminating a predetermined number of the punched magnetic segments; a first preheating step in which a welding position on a wall surface of the laminated body is heated locally from a first end to a second end in a direction of lamination to decompose an organic component in the insulating coating thermally at the welding position; and a first welding step in which the welding position at which the organic component in the insulating coating is decomposed thermally is welded from the first end to the second end in the direction of lamination to interconnect and integrate the laminated magnetic segments.

Abstract translation: 定子铁芯的制造方法包括：冲压步骤，其中使用涂覆有机绝缘涂层的电磁钢板冲压磁性部分; 层压步骤，其中通过层叠预定数量的穿孔磁段形成层压体; 第一预热步骤，其中层压体的壁表面上的焊接位置在层叠方向上从第一端部到第二端局部加热，以在焊接位置热分解绝缘涂层中的有机成分; 以及第一焊接步骤，其中绝缘涂层中的有机组分热分解的焊接位置在层叠方向上从第一端焊接到第二端，以将层叠的磁性部分互连并整合。

公开(公告)号：US20120228987A1

公开(公告)日：2012-09-13

申请号：US13510189

申请日：2010-02-03

Applicant: Kazuhiro Goto ,  Tatsuhiko Mizutani ,  Hiroyuki Ikuta ,  Yasuhide Yagyu

Inventor： Kazuhiro Goto ,  Tatsuhiko Mizutani ,  Hiroyuki Ikuta ,  Yasuhide Yagyu

IPC: H02K1/12

CPC classification number: H02K1/148 ,  H02K2201/09 ,  H02K2213/03

Abstract: A stator core capable of improving stator core segments in assemblability, positioning accuracy and rigidity is provided. A stator core includes a plurality of stator core segments, and a yoke part of each stator core segment has a first junction and a second junction joined to other adjacent stator core segments. A protrusion is formed at the first junction, and a recess capable of receiving the protrusion is formed at the second junction. The opening area of the recess increases from a deepest section of the recess to an opening of the recess. In the yoke part, a first caulking site where the stator core segment is caulked in an axial direction is formed on an arc passing through the central part of a radial length of the protrusion and extending in a circumferential direction.

Abstract translation: 提供了一种能够改善定子芯段的组装性，定位精度和刚度的定子铁芯。 定子铁芯包括多个定子铁芯段，每个定子铁芯段的磁轭部分具有第一结和与另外相邻的定子铁芯段连接的第二结。 在第一接合处形成突起，在第二接合处形成能够容纳突起的凹部。 凹部的开口面积从凹部的最深部分增加到凹部的开口。 在轭部中，在通过突起的径向长度的中心部分的圆弧上沿圆周方向延伸的圆弧上形成定子芯部分沿轴向铆接的第一铆接部位。

公开(公告)号：US08264117B2

公开(公告)日：2012-09-11

申请号：US12677634

申请日：2008-04-03

Applicant: Kyo Abe ,  Okihisa Tsuchie ,  Hiroshi Kawai

Inventor： Kyo Abe ,  Okihisa Tsuchie ,  Hiroshi Kawai

IPC: H02K1/18 ,  H02K15/02

CPC classification number: H02K1/146 ,  H02K2201/09 ,  Y10T29/49009

Abstract: A stator core comprises a laminated part made by stacking a plurality of sheet-like plates and one sheet-like plate into an integral unit in a manner to form dimple portions on both surfaces in the stacking direction thereof, and side plates each having extended portions and nib portions formed on a surface opposite the side where the extended portions are provided and disposed in a manner to sandwich the both surfaces of the laminated part, wherein the laminated part and the side plates are fastened together by inserting the nib portions on the side plates into the dimple portions formed on the laminated part.

Abstract translation: 定子铁心包括通过以多个片状板和一个片状板在其堆叠方向的两个表面上形成凹坑部分的方式将一个片状板堆叠成一体的单元制成的层压部件，以及每个具有延伸部分的侧板 以及在与所述延伸部分相对的一侧的表面上形成的笔尖部分，以夹着所述层叠部分的两个表面的方式设置，其中所述层叠部分和所述侧板通过将所述笔尖部分插入所述侧面而被紧固在一起 板形成在层压部分上形成的凹坑部分。

公开(公告)号：US08205322B2

公开(公告)日：2012-06-26

申请号：US12706017

申请日：2010-02-16

Applicant: Yoshiaki Mitsui ,  Katsufusa Fujita

Inventor： Yoshiaki Mitsui ,  Katsufusa Fujita

IPC: H02K15/02

CPC classification number: H02K15/03 ,  H02K1/148 ,  H02K1/2766 ,  H02K15/022 ,  H02K15/026 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49078 ,  Y10T29/53143

Abstract: A method of manufacturing a laminated stator core includes: forming a band-shaped yoke core sub-piece having a shape that an outer half is developed in a straight line when a yoke portion of the laminated stator core is divided into two halves in the width direction by punching a metal plate; forming an outer laminated yoke body by winding and laminating the band-shaped yoke core sub-piece in a spiral shape and coupling it in a caulking manner; forming an inner yoke-attachment magnetic core sub-piece having an inner yoke sub-portion obtained by dividing the inner half in a unit of magnetic poles when the yoke portion of the laminated stator core is divided into two halves in the width direction, by punching a metal plate; forming an inner yoke-attachment laminated magnetic sub-body by laminating and coupling a predetermined number of the inner yoke-attachment magnetic core sub-pieces to each other in a caulking manner; forming an intermediate assembly in which the inner yoke sub-portions form a ring shape by winding a coil on the inner yoke-attachment laminated magnetic sub-body and connecting the ends of the inner yoke sub-portions in a predetermined number of the inner yoke-attachment laminated magnetic sub-bodies to each other; and coupling the inner yoke-attachment laminated magnetic sub-bodies to the outer laminated yoke body by shrink-fitting the outer laminated yoke body to the outer circumference of the intermediate assembly.

Abstract translation: 叠层定子铁芯的制造方法包括：当层叠的定子铁芯的磁轭部分被分成两半的宽度时，形成具有外半部呈直线形的形状的带状轭铁芯片 方向冲孔金属板; 通过将带状轭铁芯片卷绕并层叠成螺旋形并且以铆接方式联接而形成外层叠轭体; 形成具有内磁轭子部分的内磁轭安装磁芯副部件，当内部磁轭子部分在层叠定子铁芯的磁轭部分在宽度方向上被分成两半时，将内半部分分成一个磁极而获得， 冲压金属板; 通过以预定的方式将预定数量的内磁轭安装磁芯子件彼此层叠并耦合来形成内磁轭安装层叠磁性子体; 通过将线圈缠绕在内磁轭安装层叠磁性子体上形成内轭铁部分形成环形的中间组件，并将内磁轭子部分的端部连接到预定数量的内磁轭 - 层叠磁性子体相互贴合; 并且通过将外部层叠轭体收缩配合到中间组件的外周，将内部磁轭安装层压磁体子体耦合到外部层叠磁轭体。

公开(公告)号：US08087154B2

公开(公告)日：2012-01-03

申请号：US11889763

申请日：2007-08-16

Applicant: Akinori Hoshino ,  Haruji Suzuki ,  Shusaku Kamio

Inventor： Akinori Hoshino ,  Haruji Suzuki ,  Shusaku Kamio

IPC: H02K15/02

CPC classification number: H02K15/022 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/53143

Abstract: A motor includes a core having a plurality of laminations, which are stacked together and an end-plate provided at an end surface of the core and supporting the core, wherein the end-plate is formed by pressing a hollow material in one direction thereof in order to plastically deform the hollow material in a plate-shape.

Abstract translation: 电动机包括堆叠在一起的多个叠片的芯和设置在芯的端面并支撑芯的端板，其中端板通过将中空材料沿其一个方向挤压而形成 以使中空材料以板状塑性变形。

公开(公告)号：US20110278983A1

公开(公告)日：2011-11-17

申请号：US13146485

申请日：2009-03-23

Applicant: Kiyoto Kobayashi

Inventor： Kiyoto Kobayashi

IPC: H02K1/12

CPC classification number: H02K1/148 ,  H02K2201/09

Abstract: Stator core of motor stator is equipped with a segmented core connecting body which connects in an annular shape a segmented core having a structure whereby laminated core plates are connected and held in place in a laminated state. To connect and fix core laminated plates by clamping, first and second dowels formed in each core laminated plate are used to connect and fix common rings by pressure-fitting them to the first and second end faces at either side of the segmented core connecting body, thus integrating the segmented core connecting body. The segmented core connecting body can be integrated with a simple operation, thus significantly reducing the assembly time for the stator core.

Abstract translation: 电动机定子的定子芯配备有分段式芯连接体，该分段式芯连接体以环形形式连接成具有结构的分段磁芯，由此层压芯板以层叠状态连接并保持就位。 为了通过夹紧来连接和固定芯层叠板，通过将形成在每个芯层叠板中的第一和第二销钉压配合到分段芯连接体两侧的第一端面和第二端面， 从而整合分段的芯连接体。 分段式芯连接体可以集成一个简单的操作，从而大大减少了定子铁芯的组装时间。

公开(公告)号：US20080179985A1

公开(公告)日：2008-07-31

申请号：US11772537

申请日：2007-07-02

Applicant: Wakaki Miyaji ,  Shinji Nishimura

Inventor： Wakaki Miyaji ,  Shinji Nishimura

IPC: H02K1/12 ,  H02K1/16

CPC classification number: H02K1/16 ,  H02K1/18 ,  H02K1/185 ,  H02K1/28 ,  H02K2201/09 ,  Y10T29/49009

Abstract: An alternator of high quality and high performance includes a rotor, a stator core arranged so as to surround the rotor and having a plurality of axially extending slots arranged at a predetermined circumferential pitch, and a stator having a stator winding fitted into the slots. The stator core includes element iron cores of a hexahedral shape which are deformed to curve, with their adjacent end faces being abutted and bonded to each other, each of the element iron cores being composed of thin steel plates laminated and integrated with one another, with concave and convex portions formed on the thin steel plates being fitting with each other. The concave and convex portions are formed on a borderline between a compressive region of the stator core at an inner diameter side thereof and a tensile region of the stator core at an outer diameter side thereof.

Abstract translation: 高质量和高性能的交流发电机包括转子，定子铁芯，其布置成围绕转子并且具有以预定的周向间距布置的多个轴向延伸的槽，以及定子，该定子具有嵌入槽中的定子绕组。 定子铁芯包括六面体形状的元件铁芯，其变形以弯曲，其相邻的端面彼此抵接并彼此结合，每个元件铁芯由彼此层叠并一体化的薄钢板组成，与 形成在薄钢板上的凹凸部彼此配合。 凹凸部形成在定子铁心的内径侧的压缩区域与定子铁芯的外径侧的拉伸区域之间的边界上。