Abstract:
A melt-kneading method for filling material and elastomer or resin, characterized in that a filling material constituted by a filler, and an elastomer or resin (thermoplastic resin or thermosetting resin), are introduced from a material introduction part at the end of a melt-kneading part having a cylinder with a screw and a heater, and the molten elastomer or resin and filling material constituted by a filler are kneaded under the conditions of 1000 to 3000 rpm in the rotation speed of the screw and 1500 to 4500 sec−1 in shear speed to feed the mixture from the rear edge to tip of the screw to be trapped in a space provided at the tip of the screw, after which the mixture is moved from the space to the rear edge of the screw through a hole provided at the center of the screw, with the cycle process performed for a specified period based on recirculation using the screw.
Abstract:
There is provided a method for producing resinous particles, containing: melting a mixture containing a binder resin and at least one additive having a melting point lower than T1/2 of the binder resin so as to prepare a molten material; atomizing resinous particles from the molten material in an atmosphere having a temperature higher than Tg of the binder resin and lower than 3 times of T1/2 of the binder resin; retaining the resinous particles in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 s to 15 s; and cooling and solidifying the resinous particles. There is also provided a method for producing resinous particles containing: melting the mixture so as to prepare a molten material; increasing a specific surface of the molten material in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 3 times of T1/2 of the binder resin, so as to form a precursor; retaining the precursor in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 ms to 10 ms; cooling and solidifying the precursor; and atomizing resinous particles from the precursor.
Abstract:
A colored particle (e.g., a spherical particle) comprising an organic solid component (e.g., a polymer component) and a coloring agent (e.g., an oil-soluble dye, and an organic or inorganic pigment) is produced by eluting a water-soluble auxiliary component comprising at least an oligosaccharide from a composition having a disperse system, in which a particulate dispersed phase comprising the organic solid component and the coloring agent is dispersed in a matrix comprising the auxiliary component. The weight ratio of the polymer component relative to the auxiliary component may be about 55/45 to 1/99. The proportion of the coloring agent may be about 0.001 to 100 parts by weight relative to 100 parts by weight of the organic solid component. Such a process ensures conveniently and industrially advantageous production of a colored particle (e.g., a colored polymer particle) corresponding to the dispersed phase independently of affinity between the dispersed phase and the matrix.
Abstract:
Very low loading of impact modifier less than 4% can significantly improve elongation and impact strength of N6/clay nanocomposites and keep the high tensile strength and modulus. This rubber modified nylon nanocomposites have potential applications in fabricating high-strength fibers for textile industry, coatings for strings or polymer parts, and packaging industry.
Abstract:
This invention relates to organic salt compositions useful in the preparation of organoclay compositions, polymer-organoclay composite compositions, and methods for the preparation of polymer nanocomposites. In one embodiment, the present invention provides a method of making a polymer-organoclay composite composition, said method comprising melt mixing a quaternary organoclay composition comprising alternating inorganic silicate layers and organic layers, said organic layers comprising a quaternary organic cation with a polymeric resin comprising at least one polymer selected from the group consisting of polyamides, polyesters, polyarylene sulfides, polyarylene ethers, polyether sulfones, polyether ketones, polyether ether ketones, polyphenylenes, and polycarbonates, said polymeric resin being substantially free of polyetherimides; said melt mixing being carried out at a temperature in a range between about 300° C. and about 450° C. to provide a polymer-organoclay composite composition, said polymer-organoclay composite composition being characterized by a percent exfoliation of at least 10 percent.
Abstract:
A conductive composition comprising a vapor grown carbon fiber having an aspect ratio of 40 to 1,000, preferably 65 to 1,000, and a specific surface area or fiber diameter of the fiber within a predetermined range, and a preferable peak intensity ratio (I0=I1360/I1580) of 0.1 to 1, wherein I1580 represents a peak height at 1,580 cm−1 and I1360 represents a peak height at 1,360 cm−1 in a Raman scattering spectrum; and a resin composition containing the composition; and a production method thereof. The present invention provides: i) a composition which exhibits stable conductivity and less deterioration in physical properties during any molding methods in a conductive plastic in which a conductive filler is dispersed in a polymer; ii) a composite material composition for precision molding which enables production of a molded product with low warpage and is excellent in mechanical properties and performance during the injection molding; and iii) a sliding member composition which exhibits durability under high temperature and heavy load and has a low friction coefficient.
Abstract:
A colored particle (e.g., a spherical particle) comprising an organic solid component (e.g., a polymer component) and a coloring agent (e.g., an oil-soluble dye, and an organic or inorganic pigment) is produced by eluting a water-soluble auxiliary component comprising at least an oligosaccharide from a composition having a disperse system, in which a particulate dispersed phase comprising the organic solid component and the coloring agent is dispersed in a matrix comprising the auxiliary component. The weight ratio of the polymer component relative to the auxiliary component may be about 55/45 to 1/99. The proportion of the coloring agent may be about 0.001 to 100 parts by weight relative to 100 parts by weight of the organic solid component. Such a process ensures conveniently and industrially advantageous production of a colored particle (e.g., a colored polymer particle) corresponding to the dispersed phase independently of affinity between the dispersed phase and the matrix.
Abstract:
A thermoplastic resin composition including: a matrix including a thermoplastic resin and an elastomer; and carbon nanofibers dispersed in the matrix. The elastomer includes an unsaturated bond or a group having affinity to the carbon nanofibers.
Abstract:
A method for adding an additive into a polymer melt, preferably a polyester polymer melt such as polyethylene terephthalate (PET), comprising: a. discharging a polymer melt from a reactor to form a discharged polymer melt stream, and b. solidifying said discharged polymer melt stream, and c. prior to solidification, feeding a portion of the discharged polymer melt stream to a slipstream to form a slipstream polymer melt, and d. feeding an additive into said slipstream polymer melt to form an additive containing slipstream, and e. feeding the additive containing slipstream to a location upstream from the feed location forming said slipstream
Abstract:
[Problems] To produce a resin composition from a waste plastic material composed of a major portion of a thermoplastic resin and a small amount of incompatible solid foreign material. [Means for solving problems] A reclaimed resin composition which is produced by mixing a pulverized waste plastic material containing a major portion of a thermoplastic resin and a small amount of a non-thermoplastic solid foreign material with a light-shielding component and a light-shielding filler to give a mixture and melting the mixture under heating, and a sheet made from which shows a relationship between a lightness and a light transmittance satisfying the following condition: (A×B)≦4000 wherein A means a lightness of a sheet of 3 mm thick having been made of the reclaimed resin composition, and B means a total light transmittance (%) of a sheet of 50 μm thick having been made of the resin composition.