Abstract:
In a laminated iron core (10) in which plural iron core pieces (13, 14, 15) are laminated through caulking projections (22, 24) and caulking holes (21, 23, 25) in which the caulking projections are fitted, and in the iron core pieces except a lowermost layer, the caulking projections and the caulking holes are formed at different positions of a same radius from a rotation center at skewing of the iron core pieces, and the caulking hole is longer in a circumferential direction than the caulking projection fitted in the caulking hole, and when the caulking projection of the iron core piece of an upper layer is fitted in the caulking hole of the iron core piece, a gap is formed in the circumferential direction of each of the caulking holes.
Abstract:
An electric motor for electric hand power tools has a housing, a stator received in the housing and having a stator body composed of a plurality of axially abutting lamellas, at least one of the lamellas located in at least one end side end region of the stator body having raised portions which axially extend over a lamella surface, the stator body being clamped between radially extending housing parts in an axially force-transmitting manner.
Abstract:
A core lamination structure in a motor is constructed such that a plurality of lamination sheets of a predetermined shape are laminated to form a laminated body, that is, a unit lamination core. The unit lamination core formed by the plurality of lamination sheets is fixedly coupled by a caulking portion or a coupling portion formed on the respective lamination sheet and connected with the adjacent lamination sheets to be in a row. In this way, a fabricating process of the unit lamination core is made to be easy and simple to reduce time for fabricating, and a curvature for a curved surface portion of the unit lamination core can be changed so that the present invention can be applied to various motors according to the capacity or the size of the motor.
Abstract:
An electric motor for electric hand power tools has a housing, a stator received in the housing and having a stator body composed of a plurality of axially abutting lamellas, at least one of the lamellas located in at least one end side end region of the stator body having raised portions which axially extend over a lamella surface, the stator body being clamped between radially extending housing parts in an axially force-transmitting manner.
Abstract:
A method of manufacturing an elongate stack of interlocked laminae in a die assembly. The method includes the steps of stamping a first lamina having generally opposed first and second edges in the strip stock material, stamping at least one first interlock means for engaging another lamina in the first lamina, separating the first lamina from the strip stock material, placing the first lamina into the choke passageway, the first and second edges of the first lamina frictionally engaging the choke passageway, stamping a second lamina having first and second elongate edges in the strip stock material, stamping at least one second interlock means for engaging another lamina in the second lamina, at least partially engaging the first and second interlocking means, separating the second lamina from the strip stock material, placing the second lamina into the choke passageway, and frictionally engaging the choke passageway along the first and second elongate edges of only one of the first and second laminae.
Abstract:
Thin sheets of magnetic material are subjected to a pressing process to stamp many sheets of core pieces, and caulking projections defined in the core pieces are caused to go into connecting through holes defined in the core pieces for connecting and laminating to produce a laminated core. In lower layer of the core pieces having the caulking projections arranged in different positions seeing in plan, at least two sheets of core pieces and other core pieces having the connecting through holes are provided. The caulking projections defined in the core pieces have projecting length of at least twice of thickness of the core pieces, and are fitted in the connecting through holes, so that upper and lower laminated core pieces are unified.
Abstract:
A progressive stamping die assembly apparatus and method in which strip stock material advances in a first direction through the apparatus and substantially simultaneously with the strip stock movement, a transversely moveable die station moves in opposite second and third directions substantially perpendicular to the first direction to one of a plurality of predetermined positions.
Abstract:
A method of producing a laminated core of a stator of an electric motor, includes at least one laminated core of a stator formed by stacked sheet-metal laminates, which have mechanical individual poles and of poles connected in the circumferential direction of the stator, at least one pole shank and at least one pole shoe facing a rotor. The sheet-metal laminates are configured with indentations and protrusions and, as a result, the sheet-metal laminates form the laminated core of the stator by interengagement of the indentations and protrusions. The mechanical poles of the laminated core of the stator have windings, and webs are provided between the poles to connect the connected mechanical poles in the circumferential direction. The axial set-up of the sheet-metal laminates of the laminated core of the stator has a predeterminable alternating succession of poles with a connecting web and poles without a connecting web.
Abstract:
A laminated rotor for an induction motor has a plurality of ferro-magnetic laminations mounted axially on a rotor shaft. Each of the plurality of laminations has a central aperture in the shape of a polygon with sides of equal length. The laminations are alternatingly rotated 180° from one another so that the straight sides of the polygon shaped apertures are misaligned. As a circular rotor shaft is press fit into a stack of laminations, the point of maximum interference occurs at the midpoints of the sides of the polygon (i.e., at the smallest radius of the central apertures of the laminations). Because the laminates are alternatingly rotated, the laminate material at the points of maximum interference yields relatively easily into the vertices (i.e., the greatest radius of the central aperture) of the polygonal central aperture of the next lamination as the shaft is inserted into the stack of laminations. Because of this yielding process, the amount of force required to insert the shaft is reduced, and a tighter fit is achieved.
Abstract:
Magnetic materials which are divided into a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.