Abstract:
The disclosed methods and apparatus improve the fabrication of solid fibers and microstructures. In many embodiments, the fabrication is from gaseous, solid, semi-solid, liquid, critical, and supercritical mixtures using one or more low molar mass precursor(s), in combination with one or more high molar mass precursor(s). The methods and systems generally employ the thermal diffusion/Soret effect to concentrate the low molar mass precursor at a reaction zone, where the presence of the high molar mass precursor contributes to this concentration, and may also contribute to the reaction and insulate the reaction zone, thereby achieving higher fiber growth rates and/or reduced energy/heat expenditures together with reduced homogeneous nucleation. In some embodiments, the invention also relates to the permanent or semi-permanent recording and/or reading of information on or within fabricated fibers and microstructures. In some embodiments, the invention also relates to the fabrication of certain functionally-shaped fibers and microstructures. In some embodiments, the invention may also utilize laser beam profiling to enhance fiber and microstructure fabrication.
Abstract:
A scanner and a method for scanning a beam along a path employ a housing (320) that defines a first cylindrical cavity (322). A ring gear (330) is disposed within the cylindrical cavity and affixed to the housing. A beam (312) is generated from a fixed location relative to the housing. A drive disk (340) is disposed within the first cylindrical cavity. The drive disk defines a second cylindrical cavity (348) and has a first axis of rotation (315). The drive disk defines a first channel in communication with the beam. The first channel (346) has a first proximal end pivotally rotatable about an axis adjacent the fixed location. A scan disk is disposed within the second cylindrical cavity and has a second axis of rotation offset from the first axis of rotation. The scan disk defines a second channel (366). The second channel has a second proximal end (374) in communication with the first distal opening (354). A spur gear (332), affixed to the scan disk, engages the ring so that the drive disk rotates in the first direction, the spur gear is displaced along the ring gear (330), thus causing the scan disk to rotate in a second direction opposite the first direction causing the second distal end to reciprocate. The beam is coupled through the first channel and the second channel and out of the second distal opening toward the path, thereby causing the beam to scan along the path as the second distal end reciprocates.
Abstract:
The disclosed materials, methods, and apparatus, provide novel ultra-high temperature materials (UHTM) in fibrous forms/structures; such "fibrous materials" can take various forms, such as individual filaments, short-shaped fiber, tows, ropes, wools, textiles, lattices, nano/microstructures, mesostructured materials, and sponge-like materials. At least four impmiant classes of UHTM materials are disclosed in this invention: (1) carbon, doped-carbon and carbon alloy materials, (2) materials within the boron-carbon-nitride-X system, (3) materials within the silicon-carbon-nitride-X system, and (4) highly-refractory materials within the tantalum-hafniumcarbon- nitridc-X and tantalum-hafnium-carbon-boron-nitride-X system. All of these material classes offer compounds/mixtures that melt or sublime at temperatures above 1800 degrees Celsius -and in some cases are among the highest melting point materials known (exceeding 3000 degrees Celsius). In many embodiments, the synthesis/ fabrication is from gaseous, solid, semi-solid, liquid, critical, and supercritical precursor mixtures using one or more low molar mass precursor(s), in combination with one or more high molar mass precursor(s).
Abstract:
A scanner and a method for scanning a beam along a path employ a housing (320) that defines a first cylindrical cavity (322). A ring gear (330) is disposed within the cylindrical cavity and affixed to the housing. A beam (312) is generated from a fixed location relative to the housing. A drive disk (340) is disposed within the first cylindrical cavity. The drive disk defines a second cylindrical cavity (348) and has a first axis of rotation (315). The drive disk defines a first channel in communication with the beam. The first channel (346) has a first proximal end pivotally rotatable about an axis adjacent the fixed location. A scan disk is disposed within the second cylindrical cavity and has a second axis of rotation offset from the first axis of rotation. The scan disk defines a second channel (366). The second channel has a second proximal end (374) in communication with the first distal opening (354). A spur gear (332), affixed to the scan disk, engages the ring so that the drive disk rotates in the first direction, the spur gear is displaced along the ring gear (330), thus causing the scan disk to rotate in a second direction opposite the first direction causing the second distal end to reciprocate. The beam is coupled through the first channel and the second channel and out of the second distal opening toward the path, thereby causing the beam to scan along the path as the second distal end reciprocates.