Abstract:
PROBLEM TO BE SOLVED: To provide an insert for milling in which a corner transition part between an interlocking sub-cutting edge and a main cutting edge is strong and sufficiently functions and particularly to provide an insert for a front surface milling of a double surface type. SOLUTION: The invention relates to the insert for milling, which has a prescribed number of cutting edges capable of being alternately applied, and particularly to the insert for the front surface milling of the double surface type. The insert for milling includes an upper surface (16a), a reference plane parallel thereto and the main cutting edge (12) for removing cutting powder and the surface wiping sub-cutting edges (14) individually formed at an obtuse angle to the main cutting edge (as shown in a plan view). The individual sub-cutting edges (14) are (as shown in a side view) respectively inclined at a suitable angle (ε) in the relation to the reference plane of the insert for milling, more precisely, so that a first end part (23) connected to the main cutting edge (12) is located at a level lower than that of a second end part (24) on an opposite side. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a cutting tool with coating having a PVD film which improves the toughness of an edge of a blade. SOLUTION: The manufacturing method of the cutting tool with coating includes the steps of preparing a base material and coating the base material by a coating method. In the manufacturing method, the coating method carries out at least once a procedure including a step for depositing a functional layer of non-metal or a functional layer system, a step for applying an ion etching to the surface of the functional layer or the functional layer system, and a step for depositing at least one layer of a metal intermediate layer. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a body base for a tool for removing chips generated during machining with an inlet provided at a desired position, preventing leakage of liquid between a female thread at the liquid inlet for cooling and lubricating, and a male thread of plugs or the like fit thereto. SOLUTION: Generally, the body base intended for cutting tools of the type comprises an internal duct (10) and the inlets (12, 13) surrounded by the female thread (22) for the supply of liquid to the duct. The female thread (22) of the inlet is formed in a cage (16), which is inserted in seatings (17, 18) delimited by an endless inner wall (23) as well as a bottom (24), in which seating the duct (10) mouths. The invention is particularly applicable to drill bodies. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a coated cutting tool having an elongated shape with a rake face and a bottom face in the opposite side. SOLUTION: Improved strength properties are obtained by providing an insert with a bottom face processed by blasting. The insert is preferably used for parting and grooving operation. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a coated cutting tool capable of reducing crater wear, flank wear, and fritting by reducing macro particles in and on a coating to reduce the amount of pits, voids, and pores in the coating, and also capable of depositing a thick PVD coating on the tool without producing the fritting and spalling. SOLUTION: This method of manufacturing a coated cutting tool comprises a step of preparing a base and a step of depositing the coating on the base by using a negative electrode arc evaporation PVD deposition method. The coating is a nitride, an oxide, a boride, a carbide, a carbonitride, a carboxynitride, or the combination thereof. In the method of manufacturing the coated power tool, an intermediate ion etching is applied once or more to the coating in the stacking step. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an improved cutting tool insert for milling cutter processing. SOLUTION: This coated cutting tool insert is particularly useful for dry and wet machining, desirably, the milling cutter processing of a non-alloy, a low alloy, high alloy steel and cast iron having or without having an unprocessed surface area. The insert is characterized by a coating film including: the TiC x N y O z innermost layer having WC-TaC-NbC-Co cemented carbide and a columnar particle having a W alloy Co binder phase; and the smooth α-Al 2 O 3 uppermost layer on at least a rake surface. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cemented carbide end mill tool equipped with a substrate and a wear resistant coating for performing semi-finishing and finishing of hardened steel having a hardness HRC exceeding 46. SOLUTION: The substrate (a) contains 90-94 wt.% WC in a bonding phase containing Cr in an amount where the weight ratio of Cr/Co is 0.05-0.18. The wear resistant coating (b) has a thickness of 1.8-9.5 μm, and includes: a first layer (c) composed of a nitride or carbonitride of AlMe (where Me is Zr, V, Nb, Cr, or Ti); a second layer (d) composed of a nitride or carbonitride of AlMe deposited by PVD having hardness, wear resistance, and heat resistance; and a low Al layer (e) existing between the first layer (c) and the second layer (d), and is composed of a nitride or carbonitride of AlMe having a thickness of 0.05-1.0 μm. The thickness of the low Al layer (e) is less than 0.95 times the thickness of one of the first layer (c) and the second layer (d) that is thinner. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a silicon nitride-based ceramic material for a metal cutting tool which has a composition suitable for machining a metal or a heat resistant super alloy and has good boundary wear, acceptable flank wear and sufficient toughness. SOLUTION: The ceramic material comprises β-sialon (Si 6-Z Al Z O Z N 8-Z ), a phase of crystal polytype 12H, and a grain boundary amorphous or partly crystalline phase, and contains yttrium. in which the amount of grain boundary phase measured as the area attributable to this phase relative to the total area of a SEM (scanning electron microscope) picture is between 5 and 15%, the z-value is 0.7- COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a coated cutting tool which has a multilayer structure where the layers of metal nitride, metal carbide or metal carbonitride are alternately laminated, and where a substrate is coated with a thin, and hard coating having adhesiveness and wear resistance. SOLUTION: In the coating, the sequence of the thickness of respective layers does not have a cycle period and basically irregular over whole of the multilayer structure. A average chemical composition is Al a Ti b Si c Cr d (C e N 1-e ), in the formula, 0 COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a coated cutting tool having both the wear resistance of a coating of homogeneous layers and, the toughness of a multilayer coating. SOLUTION: The coated cutting tool having a 2.0 to 20 μm thick PVD coating is provided with a first layer of thickness of 1.0 to 4.5 μm composed of (Me c1 , Me c2 ) (C, N, O), a second layer of thickness of 0.5 to 4.5 μm composed of (Me d1 , Me d2 ) (C, N), and the layer of thickness of 0.1 to 1.0 μm composed of (Me e1 , Me e2 ) (C, N, O). In the coated cutting tool and the manufacturing method thereof, the thickness of this layer sandwiched between the layers is less than 0.5 times of the thickness of smaller one between the first layer and the second layer, and the composition of this layer sandwiched between the layers is different from the first layer and the second layer. COPYRIGHT: (C)2008,JPO&INPIT