Abstract:
A golf ball including a core and a cover including a thermoplastic inner cover layer having a material hardness of 60 to 80 Shore D; a thermoset outer cover layer comprising a castable polyurea and having a material hardness of 20 to 60 Shore D; and a thermoset intermediate cover layer disposed between the inner and outer cover layers and having a hardness substantially the same as the inner cover layer hardness and greater than the outer cover layer hardness. The inner cover includes one or more high- or low-acid ionomers and, optionally, a maleic anhydride modified polyolefin. The intermediate layer is formed from a castable liquid polybutadiene rubber.
Abstract:
A method of making a ball, comprising: forming an inner core having a diameter of about 0.5 inches or lower; forming a plurality of outer core parts from an elastomeric material, each outer core part having an inner surface, an outer surface and at least one non planar mating surface, wherein the inner surface is concentrically disposed within the outer surface and comprises a cavity for receiving the inner core, and wherein the at least one nonplanar mating surface extends radially between the inner surface and the outer surface and comprises a plurality of mating ridges which extend from the inner surface to the outer surface; forming an outer core by mating the outer core parts about the inner core and joining the nonplanar mating surfaces by meshing the mating ridges to form a multi-layer core having a nonplanar parting line which extends about the outer surface circumferentially and intersects with the mating ridges at the outer surface; and molding a cover about the inner core, wherein the elastomeric material has a cohesive strength and the parting line has a mated strength equal to or greater than the cohesive strength.
Abstract:
Golf balls consisting of a dual core and a dual cover are disclosed. The surface hardness of the outer core layer is greater than the material hardness of the inner cover layer, and is preferably 75 Shore C or greater.
Abstract:
Golf ball having CoR of at least 0.810, specific gravity SGB of less than 1.00 g/cc, and initial velocity of at least 250 ft/s and comprising a first layer L1, a second layer L2 surrounding L1, and a third layer L3 surrounding L2. L1 is formed from at least one highly neutralized polymer and has first specific gravity SG1; L2 is formed from at least one partially neutralized polymer and has second specific gravity SG2; and L3 is formed from at least one of a thermoset or thermoplastic composition and has third specific gravity SG3. At least two of SG1, SG2, and SG3 is less than 1.13 g/cc. SG1 may be less than 1.13 g/cc, or less than 1.0 g/cc. The thermoset or thermoplastic composition may comprise polyurethane(s), polyurea(s), polyurethane(s)/polyurea(s) hybrids, and/or ionomers such as at least partially neutralized polymers and/or HNPs.
Abstract:
Golf ball having CoR of at least 0.810, specific gravity SGB of less than 1.00 g/cc, and initial velocity of at least 250 ft/s and comprising a first layer L1, a second layer L2 surrounding L1, and a third layer L3 surrounding L2. L1 is formed from at least one highly neutralized polymer and has first specific gravity SG1; L2 is formed from at least one partially neutralized polymer and has second specific gravity SG2; and L3 is formed from at least one of a thermoset or thermoplastic composition and has third specific gravity SG3. At least two of SG1, SG2, and SG3 is less than 1.13 g/cc. SG1 may be less than 1.13 g/cc, or less than 1.0 g/cc. The thermoset or thermoplastic composition may comprise polyurethane(s), polyurea(s), polyurethane(s)/polyurea(s) hybrids, and/or ionomers such as at least partially neutralized polymers and/or HNPs.
Abstract:
Process for making golf ball having multi-layered cover having a very thin outermost cover layer comprising: providing first and second substantially hemispherical half shells comprising a thermoplastic composition; dispensing uncured liquid thermoset composition into a hemispherical cavity of first half shell; inserting first half of a core subassembly into hemispherical cavity and displacing an amount of the uncured liquid thermoset composition such that the uncured liquid thermoset composition forms an inner cover layer; dispensing the uncured liquid thermoset composition into hemispherical cavity of second half shell; inserting second half of core subassembly into hemispherical cavity of second half shell and displacing an amount of the uncured liquid thermoset composition such that the uncured liquid thermoset composition forms an inner cover layer and thereby mating the first and second half shells; curing thermoset inner cover layer; and forming dimples in the outer surfaces of mated first and second half shells.
Abstract:
Process for making golf ball having multi-layered cover having a very thin outermost cover layer comprising: providing first and second substantially hemispherical half shells comprising a thermoplastic composition; dispensing uncured liquid thermoset composition into a hemispherical cavity of first half shell; inserting first half of a core subassembly into hemispherical cavity and displacing an amount of the uncured liquid thermoset composition such that the uncured liquid thermoset composition forms an inner cover layer; dispensing the uncured liquid thermoset composition into hemispherical cavity of second half shell; inserting second half of core subassembly into hemispherical cavity of second half shell and displacing an amount of the uncured liquid thermoset composition such that the uncured liquid thermoset composition forms an inner cover layer and thereby mating the first and second half shells; curing thermoset inner cover layer; and forming dimples in the outer surfaces of mated first and second half shells.
Abstract:
A golf ball including a core and a cover including a thermoplastic inner cover layer having a material hardness of 60 to 80 Shore D; a thermoset outer cover layer comprising a castable polyurea and having a material hardness of 20 to 60 Shore D; and a thermoset intermediate cover layer disposed between the inner and outer cover layers and having a hardness substantially the same as the inner cover layer hardness and greater than the outer cover layer hardness. The inner cover includes one or more high- or low-acid ionomers and, optionally, a maleic anhydride modified polyolefin. The intermediate layer is formed from a castable liquid polybutadiene rubber.
Abstract:
A golf ball having at least a core and a composite layer comprising a fibrous material and a matrix material is provided. The matrix material preferably comprises a translucent polymer. Preferably, the fibrous material comprises fiber flock. Preferably, the fiber flock comprises fiber segments having a length less than one inch. The fiber segments may have substantially equal dimensions. In other instances, the fiber segments are of unequal dimensions. The golf balls preferably includes a translucent cover layer surrounding the composite layer and an intermediate layer disposed between the composite layer and the core.