Method for distortion prediction and compensation for sintering of binder jet printed parts

    公开(公告)号:US11714938B2

    公开(公告)日:2023-08-01

    申请号:US16542860

    申请日:2019-08-16

    Inventor: Ananda Barua

    Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a distortion and correction module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine; discretizing the defined geometry into a mesh including a plurality of nodes; predicting a distortion of a position of each node of the plurality of nodes; determining whether the predicted distortion position exceeds a pre-set tolerance; determining an adjusted pre-distortion position for each node of the plurality of nodes when the predicted distortion position exceeds the pre-set tolerance; predicting a distortion of the adjusted determined pre-distortion position for each node of the plurality of nodes; determining whether the distortion of the determined adjusted pre-distortion position exceeds the pre-set tolerance; and printing the part when one of the predicted distortion position and the predicted adjusted pre-distortion position is below the pre-set tolerance. Numerous other aspects are provided.

    Systems and methods for advanced additive manufacturing

    公开(公告)号:US10661552B2

    公开(公告)日:2020-05-26

    申请号:US15663220

    申请日:2017-07-28

    Abstract: A controller for use in an additive manufacturing system including a consolidation device configured to consolidate material is provided. The controller is configured to receive a build file for a component including a plurality of build layers, wherein each build layer includes a component outer perimeter, at least one build layer generating function, at least one generating function variable, and at least one generating function constant. The controller is configured to generate at least one control signal to control a power output throughout at least one scan path of the consolidation device across the material for each build layer of the plurality of build layers, the at least one scan path generated based at least partially on the component outer perimeter, the at least one generating function, the at least one generating function variable, and the at least one generating function constant for each build layer.

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