Abstract:
A component for a turbine engine includes a substrate that includes a first surface, and an insert coupled to the substrate proximate the substrate first surface. The component also includes a channel. The channel is defined by a first channel wall formed in the substrate and a second channel wall formed by at least one coating disposed on the substrate first surface. The component further includes an inlet opening defined in flow communication with the channel. The inlet opening is defined by a first inlet wall formed in the substrate and a second inlet wall defined by the insert.
Abstract:
A brazing method is disclosed. The brazing method includes providing a substrate, providing at least one groove in the substrate, providing a support member, positioning the support member over the at least one groove in the substrate, providing a braze material, applying the braze material over the support member to form an assembly, and heating the assembly to braze the braze material to the substrate. Another brazing method includes providing a preform, providing a wire mesh, pressing the wire mesh into the preform, heating the preform to form a braze material including the wire mesh, providing a substrate, providing at least one groove in the substrate, applying the braze material over the at least one groove in the substrate, then brazing the braze material to the substrate.
Abstract:
A brazing method is disclosed. The brazing method includes providing a substrate, providing at least one groove in the substrate, providing a support member, positioning the support member over the at least one groove in the substrate, providing a braze material, applying the braze material over the support member to form an assembly, and heating the assembly to braze the braze material to the substrate. Another brazing method includes providing a preform, providing a wire mesh, pressing the wire mesh into the preform, heating the preform to form a braze material including the wire mesh, providing a substrate, providing at least one groove in the substrate, applying the braze material over the at least one groove in the substrate, then brazing the braze material to the substrate.
Abstract:
Additive manufacturing methods include iteratively fusing together a plurality of layers of additive material to build a turbine component comprising an intermediate portion that extends from a first surface to a second surface, wherein a cross section of at least portion of the intermediate portion of the turbine component comprises a plurality of walls disposed in a cellular configuration.
Abstract:
A three-dimensional printing process, a swirling device, and a thermal management process are disclosed. The three-dimensional printing process includes distributing a material to a selected region, selectively laser melting the material, and forming a swirling device from the material. The swirling device is printed by selective laser melting. The thermal management process includes providing an article having a swirling device printed by selective laser melting, and cooling a portion of the article by transporting air through the swirling device.
Abstract:
A hybrid braze tapes includes a braze tape layer comprising a braze alloy composition and a binder, and, a polytetrafluoroethylene (“PTFE”) tape layer disposed adjacent a surface of the braze tape layer.
Abstract:
Methods of providing a fiber reinforced braze include providing a substrate, disposing at least a first fiber reinforcement layer on the substrate, wherein the at least first fiber reinforcement layer comprises a fiber material, disposing at least a first braze layer on the at least first fiber reinforcement layer, wherein a melt temperature of the braze layer is lower than a melt temperature of the fiber material, and heating the at least first fiber reinforcement layer and the at least first braze layer to bond the fiber reinforced braze to the substrate.
Abstract:
A method of forming an article can comprise heating a metal to form a molten metal having a metal temperature; heating a mold to a mold temperature greater than or equal to the metal temperature; introducing the molten metal to the mold; cooling a first portion of the molten metal while maintaining a second portion of the molten metal at the metal temperature, wherein the first portion has a first side and a second side, wherein the second side is opposite the first side and adjacent to the second portion, and wherein the cooling comprises progressively cooling the first portion from the first side to the second side such that a solidification interface progresses from the first side to the second side; and cooling the remainder of the molten metal from multiple directions after the first portion is cooled to less than or equal to a crystallization temperature.
Abstract:
A method of forming a microchannel cooled component is provided. The method includes forming at least one microchannel within a surface of a relatively planar plate. The method also includes placing a relatively planar cover member over the surface having the at least one microchannel formed therein. The method further includes adhering the relatively planar cover member to the relatively planar plate. The method yet further includes curving the microchannel cooled component by pressing the relatively planar cover member with a forming component for at least a portion of a time period of adhering the relatively planar cover member to the relatively planar plate.
Abstract:
A brazing process and plate assembly are disclosed. The brazing process includes positioning a braze foil on a first workpiece, then securing the braze foil to the first workpiece to form a brazable component, then positioning a second workpiece proximal to the brazable component, and then brazing the second workpiece to the brazable component. Additionally or alternatively, the brazing process includes positioning the braze foil on a tube, then securing the braze foil to the tube to form a brazable tube, then positioning a plate of a plate assembly proximal to the brazable tube, and then brazing the plate to the brazable tube. The plate assembly includes a plate and a tube brazed to the plate by a braze foil secured to the tube.