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公开(公告)号:JP2006212650A
公开(公告)日:2006-08-17
申请号:JP2005025873
申请日:2005-02-02
Inventor: FUNADA HITOSHI , KATO MASAYUKI , INA YOSHIMITSU , NAKAI SHIGEO
Abstract: PROBLEM TO BE SOLVED: To provide a means for obtaining a mold excellent in sand burnt-sticking resistance with which the fluidity and the fill-up property of kneaded sand are good and even when additive quantity of a binder is little, a mold strength can be kept.
SOLUTION: In the manufacturing method of the mold, spherical molding sand which is manufactured by a flame-fusion method and has ≥SK35 (1770°C) refractoriness, is used as facing sand, and the molding sand except the above spherical molding sand, is used as back sand.
COPYRIGHT: (C)2006,JPO&NCIPIAbstract translation: 要解决的问题:为了提供一种获得具有良好的耐烧砂性的模具,混合砂的流动性和填充性良好的模具,甚至当粘合剂的添加量少的情况下, 可以保持模具强度。 解决方案:在模具的制造方法中,使用通过火焰熔融法制造并具有≥SK35(1770℃)耐火性的球形型砂作为面砂,除了上述球形之外的型砂 型砂,用作后砂。 版权所有(C)2006,JPO&NCIPI
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公开(公告)号:JP2006150451A
公开(公告)日:2006-06-15
申请号:JP2005314424
申请日:2005-10-28
Inventor: SAKAGUCHI MIKIO , KATO MASAYUKI , OKI KAZUO
IPC: B22C1/00 , B22C9/02 , C04B35/043 , C04B35/20 , C04B35/657
Abstract: PROBLEM TO BE SOLVED: To provide spherical molding sand and producing method therefor and this mold for casting with which the mold for casting, excellent in corrosion resistance, sand burning resistance and also, excellent in strength and surface flatness can be produced, as ceramic particles. SOLUTION: The ceramic particles produced with a flame-fusion method, wherein the ceramic particles contain MgO and SiO 2 as main components, and have 0.1-10 weight ratio of MgO/SiO 2 and 0.001-1.5mm average particle size. The spherical molding sand produced with the flame-fusion method, wherein the spherical molding sand contains MgO and SiO 2 as the main components, and has 0.1-10 weight ratio of MgO/SiO 2 and 0.001-1.5mm average particle size. The spherical molding sand, wherein the spherical molding sand comprises MgO and SiO 2 as the main components, and has 0.1-10 weight ratio of MgO/SiO 2 and 0.001-1.5mm average particle size and ≥0.95 spherical degree. The producing method for this molding sand as defined above, the mold for casting containing this spherical molding sand as defined above and the casting produced by casting with the mold as defined above. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract translation: 要解决的问题:为了提供球形型砂及其制造方法,该铸型用模具可以制造出铸造用模具,耐腐蚀性,耐烧灼性以及强度和表面平坦度优异的铸型, 作为陶瓷颗粒。 解决方案:用火焰熔融法制造的陶瓷颗粒,其中陶瓷颗粒含有MgO和SiO
2 SB>作为主要成分,并且具有0.1-10重量比的MgO / SiO 2 SB>和0.001-1.5mm平均粒度。 使用火焰熔融法制造的球形型砂,其中球形型砂含有MgO和SiO 2 SB>为主要成分,并且具有0.1-10重量比的MgO / SiO 2 < / SB>和0.001-1.5mm的平均粒径。 球形型砂,其中球形型砂包含MgO和SiO 2 SB>作为主要成分,并且具有0.1-10重量比的MgO / SiO 2 SBI 2和/或0.001-1.5 mm平均粒径和≥0.95球形度。 如上所述的用于该型砂的制造方法,包含如上所述的球形型砂的铸造用铸型和通过如上所述的模具铸造而制造的铸件。 版权所有(C)2006,JPO&NCIPI -
公开(公告)号:JP2003290874A
公开(公告)日:2003-10-14
申请号:JP2002105352
申请日:2002-04-08
Inventor: KATO MASAYUKI , NAKAI SHIGEO
Abstract: PROBLEM TO BE SOLVED: To provide a lost pattern casting method by which a casting having an excellent quality without developing residual defects and burnt defects can be obtained. SOLUTION: When a product is cast with poured molten metal by pouring the molten metal into a mold prepared by embedding a pattern with a facing mold formed therein in the molding sand and melting away the pattern, an exhausting passage provided with an exhaust gas restraining means for exhausting a gas generated by melting away the above pattern to the outside of the mold is arranged independent of the facing mold, and the ratio of the permeability of the facing mold to the thickness (mm) of the facing mold is made to be ≤0.1 in the permeability/thickness. COPYRIGHT: (C)2004,JPO
Abstract translation: 要解决的问题:提供一种失去模式铸造方法,通过该方法可以获得具有优良品质的铸件,而不会产生残余缺陷和烧焦缺陷。 解决方案:当通过将熔融金属浇注到通过将形成在其中的面对模具嵌入模型中并将其熔化而形成的模具中的熔融金属铸造产品时,排出通道设置有排气 将与上述图案熔融而产生的气体排出到模具外部的气体抑制装置独立于面对的模具而设置,并且使相对模具的渗透率与面对模具的厚度(mm)成比例 在渗透率/厚度≤0.1。 版权所有(C)2004,JPO
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公开(公告)号:JPH06179043A
公开(公告)日:1994-06-28
申请号:JP33313392
申请日:1992-12-14
Applicant: KAO CORP
Inventor: KIUCHI KAZUHIKO , NAKAI SHIGEO , TANAKA TSUTOMU , KATO MASAYUKI
IPC: B22C1/22
Abstract: PURPOSE:To greatly improve the hygroscopicity of sand and working environment and to provide the hardener compsn. extremely useful for practicable use. CONSTITUTION:This hardener is used at the time of producing a sand mold for castings by adding a binder consisting of an acid curing furan resin and the hardener to sand consisting of the reconditioned sand to be used for repetitive production of casting molds or consisting of >=90 pts.wt. reconditioned sand and =2 kinds of the phosphoric acid compds. selected from a group consisting of phosphoric acid, condensed phosphoric acid, phosphoric ester and phosphate and one or >=2 kinds of the sulfonic acid compds. selected from a group consisting of arom. sulfonic acid, aliphat. sulfonic acid and sulfuric acid and the weight ratio expressed by the sulfur content/(phosphorus content + sulfur content) in the hardener is >=0.01 and
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公开(公告)号:JP2006175478A
公开(公告)日:2006-07-06
申请号:JP2004371800
申请日:2004-12-22
Inventor: INA YOSHIMITSU , KATO MASAYUKI , SAKAGUCHI MIKIO
Abstract: PROBLEM TO BE SOLVED: To provide slurry for mold for casting with which the shrinkage according to drying and burning of binder can be reduced and the crack developed on the mold can be prevented. SOLUTION: The slurry for mold for casting contains refractory aggregate having ≥0.9 of sphericity and inorganic binder. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract translation: 要解决的问题:提供可以减少根据粘合剂的干燥和燃烧的收缩率并且可以防止在模具上显影的裂纹的用于铸造的模具的浆料。
解决方案:用于铸造的模具用浆料包含≥0.9的球形度的无定形骨料和无机粘合剂。 版权所有(C)2006,JPO&NCIPI
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公开(公告)号:JP2006167741A
公开(公告)日:2006-06-29
申请号:JP2004361257
申请日:2004-12-14
Inventor: KATO MASAYUKI , INA YOSHIMITSU , SAKAGUCHI MIKIO
Abstract: PROBLEM TO BE SOLVED: To provide a casting mold which can maintain its strength, and does not cause gas defects, and can produce a casting having a smooth surface even when the quantity of a binder added is small. SOLUTION: The spherical molding sand is manufactured by the flame fusion process (Verneuil's method), and has a mean grain size of 0.03 to 0.1 mm. Preferably, the spherical molding sand contains Al 2 O 3 and/or SiO 2 as main components. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract translation: 要解决的问题:提供一种可以保持其强度并且不引起气体缺陷的铸模,并且即使当添加的粘合剂的量小时也可以生产具有光滑表面的铸件。 解决方案:球形型砂通过火焰熔融法(Verneuil法)制造,平均粒径为0.03〜0.1mm。 优选地,球形型砂作为主要组分含有Al 2 SB 3和/或SiO 2 SB 2。 版权所有(C)2006,JPO&NCIPI
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公开(公告)号:JP2004314095A
公开(公告)日:2004-11-11
申请号:JP2003108051
申请日:2003-04-11
Inventor: KATO MASAYUKI , TAKAGI SHIGEMASA
Abstract: PROBLEM TO BE SOLVED: To provide a filter for treating exhaust gas with which in an evaporative pattern casting method, black smoke in the exhaust gas is reduced and the quality of a cast product can be improved without developing the blow-out of molten metal on the way of passing through a mold. SOLUTION: The filter for the evaporative pattern casting method, is provided with a filter media containing inorganic particles and fiber structural material, having 800-2,000°C refractoriness. COPYRIGHT: (C)2005,JPO&NCIPI
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公开(公告)号:JP2004306055A
公开(公告)日:2004-11-04
申请号:JP2003100221
申请日:2003-04-03
Inventor: KATO MASAYUKI , TAKAGI SHIGEMASA
Abstract: PROBLEM TO BE SOLVED: To provide an exhausted gas treating filter with which black smoke in the exhausted gas is reduced and the casting quality can be improved, in a lost foam pattern casting method. SOLUTION: This filter contains an inorganic fiber structural material. Desirably, this inorganic fiber structural material is a nonwoven or woven fabric containing the inorganic fiber. Further, the inorganic fiber is one or more kinds selected from carbon fiber, alumina fiber, silica-alumina fiber, mullite fiber and silica fiber. COPYRIGHT: (C)2005,JPO&NCIPI
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公开(公告)号:JP2002239681A
公开(公告)日:2002-08-27
申请号:JP2001033136
申请日:2001-02-09
Applicant: KAO CORP
Inventor: KATO MASAYUKI , NAKAI SHIGEO
Abstract: PROBLEM TO BE SOLVED: To provide molding sand composition excellent in fluidity. SOLUTION: This molding sand composition contains a refractory granular aggregates and non-hollow spherical fine grains. In the case of defining ϕ as average grain diameter of the refractory granular aggregates, the average grain diameter of the non-hollow spherical fine grains is ϕ/8-ϕ/5,000. Concretely, it is desirable that the average diameter of the non-hollow spherical fine grains is 0.1-50 μm. Further, it is desirable that a binder, such as a furan resin, a water-soluble alkaline phenol resin, is contained in the molding sand composition, because the fluidity of the molding sand composition containing the binder is easily lowered. As the non-hollow spherical fine grain, silica fine grain, silicone resin fine grain, polyethylene fine grain, etc., are used, and the silica fine grain, in which silicon treatment is applied on this surface, is suitably used. Blending ratio of the non-hollow spherical fine grain is desirable to be 0.01-1.0 pts.mass to 100 pts.mass of the refractory granular aggregate.
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公开(公告)号:JP2001347343A
公开(公告)日:2001-12-18
申请号:JP2000170742
申请日:2000-06-07
Applicant: KAO CORP
Inventor: KAGITANI MASAHIKO , KATO MASAYUKI , NAKAI SHIGEO
Abstract: PROBLEM TO BE SOLVED: To provide an improved lost foam pattern casting method by which casting defects caused by the thermal decomposition of a pattern can be prevented by a simple process. SOLUTION: This heat generating agent contains an easily oxidizable material, an oxidizer or the like and is used for a lost foam pattern.
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