Abstract:
A ceramic component includes a porous fibrous structure that has fibers that are coated with a protective coating. There is a ceramic coating on the protective coating within pores of the porous fibrous structure. The ceramic coating and porous fibrous structure define a residual interconnected porosity. There is a solid glass or glass/ceramic material is within the residual interconnected porosity.
Abstract:
A coated article including an article having a surface; an oxidation resistant bond coat layer deposited on the surface, the oxidation resistant bond coat layer comprising a healing silica matrix and at least one oxygen scavenger forming a metal silicide network dispersed within the healing silica matrix; and a top coat layer disposed upon the oxidation resistant bond coat layer, whereby the oxidation resistant bond coat layer is operable to seal a crack in the top coat layer.
Abstract:
An apparatus for making a composite article includes a monofilament feed track adapted to carry a spaced array of ceramic monofilament strands, a fiber yarn feed track adapted to carry a spaced array of fiber yarn tows impregnated with a plurality of glass particulates, a mandrel, and a heater assembly. The mandrel is adapted to wind together individual glass-impregnated fiber yarn strands and individual ceramic monofilament strands to form a dual-fiber weave. The heater assembly is adapted to heat at least the glass particulates such that pressure from the wound array of ceramic monofilaments is sufficient to consolidate the glass particulates and the dual-fiber weave into a dual-fiber ceramic matrix composite (CMC).
Abstract:
An apparatus for making a composite article includes a monofilament feed track adapted to carry a spaced array of ceramic monofilament strands, a fiber yarn feed track adapted to carry a spaced array of fiber yarn tows impregnated with a plurality of glass particulates, a mandrel, and a heater assembly. The mandrel is adapted to wind together individual glass-impregnated fiber yarn strands and individual ceramic monofilament strands to form a dual-fiber weave. The heater assembly is adapted to heat at least the glass particulates such that pressure from the wound array of ceramic monofilaments is sufficient to consolidate the glass particulates and the dual-fiber weave into a dual-fiber ceramic matrix composite (CMC).
Abstract:
A gas turbine engine component includes a gas turbine engine component body formed of a ceramic matrix composite material having at least one fastener integrally formed with the gas turbine engine component body as a single-piece structure. The gas turbine engine component body initially comprises a rigidized preform structure formed from a polymer based material. The at least one fastener connects the gas turbine engine component body to an engine support structure.
Abstract:
Methods for fabricating a ceramic matrix composite are disclosed. A fiber preform may be placed in a mold. An aqueous solution may be added to the fiber preform. The aqueous solution may include water, carbon nanotubes, and a binder. The preform may be frozen. Freezing the preform may cause the water to expand and separate fibers in the fiber preform. The carbon nanotubes may bond to the fibers. The preform may be freeze dried to remove the water. The preform may then be processed according to standard CMC process.
Abstract:
A disclosed method includes serially moving a plurality of dies through a series of interconnected chambers that are selectively sealable from each other. Through the series of interconnected chambers, each of the dies is introduced into a controlled gas environment, each of the dies is introduced into a controlled temperature environment, a process-environment-sensitive material is pressurized in each of the dies, and each of the dies is cooled. A disclosed apparatus includes a series of interconnected chambers that are selectively sealable from each other. A first one of the chambers is configured to establish a controlled gas environment therein, a second one of the chambers is configured to establish a controlled temperature environment therein, a third one of the chambers is configured to pressurize a process-environment-sensitive material and a fourth one of the chambers is configured to cool the process-environment-sensitive material.
Abstract:
A method of forming an integral fastener for a ceramic matrix composite component comprises the steps of forming a fiber preform with an opening, forming a fiber fastener, inserting the fiber fastener into the opening, and infiltrating a matrix material into the fiber preform and fiber fastener to form a ceramic matrix composite component with an integral fastener. A gas turbine engine is also disclosed.
Abstract:
A method of making a ceramic matrix composite is disclosed. According to the method, a first preform comprising fibers is formed, and a second preform including a helical surface portion is inserted into the first preform. The first preform with the inserted second preform is infiltrated with a matrix material comprising a ceramic to form the ceramic matrix composite. A ceramic matrix composite is also disclosed. The ceramic matrix composite includes a first portion including a matrix comprising a ceramic, and a reinforcement including fibers derived from the first preform in the matrix. A second portion including a helical surface portion interface with the first portion is disposed within the first portion.
Abstract:
An apparatus for making a composite article includes a monofilament feed track adapted to carry a spaced array of ceramic monofilament strands, a fiber yarn feed track adapted to carry a spaced array of fiber yarn tows impregnated with a plurality of glass particulates, a mandrel, and a heater assembly. The mandrel is adapted to wind together individual glass-impregnated fiber yarn strands and individual ceramic monofilament strands to form a dual-fiber weave. The heater assembly is adapted to heat at least the glass particulates such that pressure from the wound array of ceramic monofilaments is sufficient to consolidate the glass particulates and the dual-fiber weave into a dual-fiber ceramic matrix composite (CMC).