Abstract:
A pump for ultra-pure fluids comprises a flexible diaphragm separating a fluid chamber from an air chamber. The diaphragm creates an airtight seal between the fluid chamber and the air chamber when a self-centering and trapezoidal shaped wedge compressively forces the diaphragm into a trapezoidal shaped perimeter cavity surrounding the chambers. Any leak from the fluid chamber into the air chamber is detected by a fiber optic system comprising two optical fibers that are disposed at an angle that is calculated to enable light to pass between the fibers only in the presence of a liquid having a predetermined index of refraction. The fiber optic system can also be used to determine the stroke of the pump by disposing the fiber optic lines at an angle calculated to reflect light off of the oscillating diaphragm when the diaphragm arrives at a predetermined location.
Abstract:
A pump including one or more pumping chambers, one or more drive mechanisms for driving the one or more pumping chambers and a logic arrangement. The first pumping chamber of the one or more pumping chambers has a first inlet check valve, a first outlet check valve and a first temperature sensor. The logic arrangement is configured to identify a leak by applying logic to at least resistance-data indicative of a resistance of the first pumping chamber to the driving and temperature-data at least based on output from the first temperature sensor.
Abstract:
Systems and methods of the invention relate to diagnosing a compressor. A method may include monitoring a crankcase pressure of a compressor, analyzing the monitored crankcase pressure, and identifying a condition of the compressor based on the analysis of the monitored crankcase pressure. A system is also disclosed including an engine, a compressor operatively connected to the engine, and a controller that is operable to identify a condition of the compressor.
Abstract:
A method for detection of a fluid leak related to at least one piston machine (1), where the method includes: —attaching a pressure sensor (18, 24) to at least a pressure side of the at least one piston machine (1); —measuring the pressure on the pressure side of the at least one piston machine (1); —attaching a transmitter (28) to the at least one piston machine (1), said transmitter (28) rendering a signal for calculating the rotational speed of the at least one piston machine (1); —calculating the speed of the at least one piston machine (1); —calculating the sum of nominal flow rates from all piston machines (1); —calculating a flow rate compensation factor; —calculating a normalized pressure (42) to be equal to the discharge pressure multiplied by the said compensation factor for the flow rate; and —monitoring the normalized pressure (42) to detect a leakage.
Abstract:
A pump for ultra-pure fluids comprises a flexible diaphragm separating a fluid chamber from an air chamber. The diaphragm creates an airtight seal between the fluid chamber and the air chamber. Any leak from the fluid chamber into the air chamber is detected by a fiber optic system comprising an element and two optical fibers that are disposed such that light is detected by the second optical fiber only when the element is not in contact with liquid. A second fiber optic system can also be used to determine the stroke of an oscillating member by disposing the fiber optic lines at an angle calculated to reflect light off of the oscillating member when the member arrives at a predetermined location. The fiber optics are adapted to be resistant to corrosion, non-igniting, and non-contaminating.
Abstract:
A pump for ultra-pure fluids comprises a flexible diaphragm separating a fluid chamber from an air chamber. The diaphragm creates an airtight seal between the fluid chamber and the air chamber when a self-centering and trapezoidal shaped wedge compressively forces the diaphragm into a trapezoidal shaped perimeter cavity surrounding the chambers. Any leak from the fluid chamber into the air chamber is detected by a fiber optic system comprising two optical fibers that are disposed at an angle that is calculated to enable light to pass between the fibers only in the presence of a liquid having a predetermined index of refraction. The fiber optic system can also be used to determine the stroke of the pump by disposing the fiber optic lines at an angle calculated to reflect light off of the oscillating diaphragm when the diaphragm arrives at a predetermined location.
Abstract:
A pump for ultra-pure fluids, such as hot, de-ionized water, processing acids, and the like, such as those used in the semiconductor processing industries, is designed to operate at greater than 10 and often 30 or 50 million cycles without failure, and to be failclean. A diaphragm pump maintains a free diaphragm, supported in a contoured chamber for driving and being driven by a piston, able to move radially, rather than absorbing misalignment or distortions. A self-energizing, self-centering, trapezoidal seal captures a constant-thickness diaphragm between a head and body forming the chamber of the pump, separating a body portion and a head portion. An oriented, calendered, multi-layered chlorofluorocarbon diaphragm may be the same material chemically as the body, head, or both. Non-reactive pilots control an operating (motive) fluid, detecting the end-of-stroke whether near the head or near the body. An integrated base controller for the operating fluid supports the apparatus, has a quick exhaust for dumping external-controller air overboard after use, and a bias disk to provide precise, digital, spool positioning within an operational range of pressure differentials. The heads may connect to the body by slip rings, so heads remain registered. Cantilevered portions of the head may absorb secondary creep and provide continued spring loading using exclusively non-reactive materials, no metals, and no elastomers, as a failclean system.
Abstract:
A membrane pump usage condition detection system and a method of determining a membrane pump usage condition. The membrane pump usage condition detection system comprises a membrane pump defining a flow path arranged to be opened and closed by at least one valve, a measuring device; a comparator; and a signal generator. The measuring device is configured to determine an electrical characteristic between two points on the flow path of the membrane pump, one point arranged upstream of the at least one valve and the other point arranged downstream of the at least one valve. The measuring device measures the electrical characteristic when the at least one valve is closed. The comparator is configured to monitor the electrical characteristic. The signal generator is arranged to provide an output signal when the electrical characteristic is indicative of a membrane pump usage condition.
Abstract:
Systems (100 and 200) and methods (1600-1900) of the invention relate to diagnosing a compressor. A method may include operating a compressor (110) to compress air from a first stage compressor into an intermediate stage reservoir (266), to deliver air from the intermediate stage reservoir to a second stage compressor, and to further compress the air in the second stage compressor into a primary reservoir (180), monitoring an intermediate stage pressure of the intermediate stage reservoir, and identifying a condition of the compressor through recognition of a change in the monitored intermediate stage pressure during a time period in which the compressor is operated. A vehicle system (100) is also provided including an engine, a compressor operatively connected to the engine, and a controller (130) that is operable to identify a condition of the compressor.
Abstract:
A method and apparatus for analyzing the operating condition of a machine, such as a reciprocating compressor (10), is provided. The method comprises testing for fluid flow across the closed suction and discharge valves (30 - 33), as well as leakage across the piston (16), when the machine is in a non-operating condition. The test apparatus may be removable attached externally to the machine by connection to the Kiene head end indicator cock (22) and the crank end indicator cock (24) or the apparatus may be built in internally of the machine.