公开(公告)号：US5235231A

公开(公告)日：1993-08-10

申请号：US867270

申请日：1992-04-10

Applicant: Bradner L. Hisey

Inventor： Bradner L. Hisey

IPC: H02K1/16 ,  H02K1/18

CPC classification number: H02K1/185 ,  H02K1/16 ,  H02K2201/09 ,  Y10T29/49009

Abstract: In a radial gap dynamoelectric machine a composite stator ferromagnet having reduced losses is formed using fanfolded thin section metallic glass or electrical steel strips edge wound to form a ring-like magnetic structure surrounding separate stator tooth assemblies formed of traditional or thin-section sheet or powdered ferromagnetic materials. Alternative structures are described.

Abstract translation: 在径向间隙电动机中，具有减小损耗的复合定子铁磁体使用折叠的薄截面金属玻璃或电气钢带形成边缘缠绕以形成围绕由传统或薄截面片材形成的单独的定子齿组件或粉末状的环状磁性结构 铁磁材料。 描述了替代结构。

公开(公告)号：US5123155A

公开(公告)日：1992-06-23

申请号：US724866

申请日：1991-07-02

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: B21D28/22 ,  H02K15/02

CPC classification number: H02K15/024 ,  B21D28/22 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/49771 ,  Y10T29/53061 ,  Y10T29/5317

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

Abstract translation: 细长的薄条坯料被冲裁，以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站，层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转，或者围绕先前堆叠的层的堆叠轴线的半圈设置，以便补偿不均匀的条带厚度，以获得基本上均匀的高度的转子或定子。 或者，条带坯料的厚度在条带上的横向间隔的点处被测量，以确定条带中的交叉进给厚度变化，由此响应于将导致的厚度差异，堆叠层叠自动地围绕堆叠轴线提供多次反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线，该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度，倾斜角度，标称层厚度和偏斜方向。

公开(公告)号：US5087849A

公开(公告)日：1992-02-11

申请号：US171555

申请日：1988-03-22

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: B21D28/22 ,  H02K15/02

CPC classification number: B21D28/22 ,  H02K15/024 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/5197 ,  Y10T29/5317 ,  Y10T29/53187 ,  Y10T83/0457

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

Abstract translation: 细长的薄条坯料被冲裁，以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站，层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转，或者围绕先前堆叠的层的堆叠轴线的半圈设置，以便补偿不均匀的条带厚度，以获得基本上均匀的高度的转子或定子。 或者，条带坯料的厚度在条带上的横向间隔的点处被测量，以确定条带中的交叉进给厚度变化，由此响应于将导致的厚度差异，堆叠层叠自动地围绕堆叠轴线提供多次反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线，该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度，倾斜角度，标称层厚度和偏斜方向。

公开(公告)号：US5045742A

公开(公告)日：1991-09-03

申请号：US484597

申请日：1990-02-23

Applicant: Frederick J. Armstrong ,  Lynn E. Bradtmueller ,  Ronnie G. Smitley ,  James P. Alexander

Inventor： Frederick J. Armstrong ,  Lynn E. Bradtmueller ,  Ronnie G. Smitley ,  James P. Alexander

IPC: B62B5/00 ,  H02K1/14 ,  H02K1/26 ,  H02K23/40

CPC classification number: H02K23/40 ,  H02K1/146 ,  H02K1/26 ,  B62B5/004 ,  H02K2201/06 ,  H02K2201/09

Abstract: Motor for commercial and industrial applications such as golf carts and lift trucks. Features include a thin shell; stator; stator winding; and rotor. Rotor laminations have equally circumferentially spaced semi-closed slots having area for receiving conductors, and the ratio of the number of rotor lamination slots to the rotor outer diameter (measured in inches) is greater than 14.0. In one construction, this ratio is about 15.75; the ratio of the outer diameter to the rotor slot length is from about 9.04 to about 9.16; and the ratio of rotor slot depth or length to rotor slot opening width is from about 10.8 to about 12.5. Cylindrical stator lamination has a given outer diameter and a certain bore diameter determined by the distance between opposing poles. Through-bolt holes are located in the yoke, proximate the outer periphery thereof, and centered with respect to each pole. The ratio of stator pole neck minimum width to two times the yoke thickness or width is from about 0.809 to about 1.009. Methods of assembling motor components are also revealed.

Abstract translation: 汽车用于商业和工业应用，如高尔夫球车和起重车。 功能包括薄壳; 定子; 定子绕组; 和转子。 转子叠片具有相同的周向隔开的具有用于接收导体的区域的半封闭槽，并且转子层叠槽数与转子外径（以英寸计）的比率大于14.0。 在一个建筑中，这个比例大约是15.75; 外径与转子槽长度之比为约9.04至约9.16; 并且转子槽深度或长度与转子槽开口宽度的比率为约10.8至约12.5。 圆柱形定子叠片具有给定的外径和由相对极之间的距离确定的一定的孔直径。 轭架中的通孔位于靠近其外周边并且相对于每个极点居中。 定子极颈最小宽度与磁轭厚度或宽度的两倍的比值为约0.809至约1.009。 还揭示了组装电机部件的方法。

公开(公告)号：US4979285A

公开(公告)日：1990-12-25

申请号：US555109

申请日：1990-07-20

Applicant: Benson D. Martin

Inventor： Benson D. Martin

IPC: H02K1/26

CPC classification number: H02K1/26 ,  H02K2201/09 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/49938 ,  Y10T29/53161 ,  Y10T29/5317

Abstract: A method of retaining a series of plates together in a stacked relationship, using integral projections and mating recesses formed by punching dies. As each plate is added to the stack, a restriking die is driven against the exposed face of the newly added plate to form transverse notches in the plate surface. The plate is thus deformed so that material flows into previously formed notches in a subjacent plate. The displaced material acts as a frictional interlock with the subjacent plate.

Abstract translation: 使用一体的凸起和通过冲压模具形成的配合凹槽来以堆叠的关系将一系列的板保持在一起的方法。 随着每个板被添加到堆叠中，再起弧模被驱动抵靠新添加的板的暴露面以在板表面中形成横向凹口。 板因此变形，使得材料流入预先形成的下部板的缺口。 移位的材料用作与下层板的摩擦互锁。

公开(公告)号：US4900636A

公开(公告)日：1990-02-13

申请号：US208571

申请日：1988-06-20

Applicant: Syoishi Takenouchi ,  Kazuhiro Morita ,  Shinichi Ezaka ,  Yoshitaka Kuroda

Inventor： Syoishi Takenouchi ,  Kazuhiro Morita ,  Shinichi Ezaka ,  Yoshitaka Kuroda

IPC: H02K1/16

CPC classification number: H02K1/16 ,  H02K2201/09 ,  Y10T428/12188 ,  Y10T428/12201 ,  Y10T428/12264 ,  Y10T428/12347

Abstract: There is disclosed a metal plate laminated body. When a portion encircled by inner and outer closed curves is embossed, a projection is protruded from a lower surface of a metal plate. Since a width of protrusion is slightly larger than that of a recess, when press-fitting the projection into the recess of the contiguous metal plate, an outer peripheral surface of the projection which is formed along the outer closed curve is brought into press-contact with an outer peripheral surface of the recess; and an inner peripheral surface of the projection which is formed along the inner closed curve similarly comes in press-contact with an inner peripheral surface of the recess. These inner and outer peripheral surfaces cooperate to become effective contactual surfaces, and the contiguous metal plates are joined to each other.

公开(公告)号：US4738020A

公开(公告)日：1988-04-19

申请号：US853207

申请日：1986-04-17

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: B21D28/22 ,  H02K15/02

CPC classification number: B21D28/22 ,  H02K15/024 ,  H02K2201/09 ,  Y10T29/49012 ,  Y10T29/53061 ,  Y10T29/5317

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

Abstract translation: 细长的薄条坯料被冲裁，以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站，层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转，或者围绕先前堆叠的层的堆叠轴线的半圈设置，以便补偿不均匀的条带厚度，以获得基本上均匀的高度的转子或定子。 或者，条带坯料的厚度在条带上的横向间隔的点处被测量，以确定条带中的交叉进给厚度变化，由此响应于将导致的厚度差异，堆叠的薄片自动提供围绕堆叠轴线的多个反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线，该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度，倾斜角度，标称层厚度和偏斜方向。

公开(公告)号：US4438558A

公开(公告)日：1984-03-27

申请号：US232653

申请日：1981-08-09

Applicant: Yoshiaki Mitsui

Inventor： Yoshiaki Mitsui

IPC: H02K1/16 ,  H02K15/02 ,  H02K15/085

CPC classification number: H02K15/024 ,  H02K1/16 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49071 ,  Y10T29/49078 ,  Y10T29/53143

Abstract: A dynamoelectric machine core, method of forming the same, and apparatus for forming the same. The core includes a stacked laminated yoke assembly having an annular array of radially inwardly opening recesses, a stacked laminated tooth assembly having an annular array of annularly spaced teeth defining therebetween winding slots, a dynamoelectric winding in the slots, and cooperating interlock means on the teeth and yoke core assemblies for locking the tooth core assembly to the yoke core assembly. The laminations are blanked out from a metal sheet and interlocked in stacked association with each other by suitable interlock structure formed therein. The teeth are blanked out from the yoke lamination and are subsequently secured to the yoke laminations of the yoke core assembly after the tooth core assembly of the teeth is provided with the dynamoelectric winding. The teeth may be held by a suitable jig during the winding operation which accurately disposes the teeth to define the tooth core assembly and which is removed subsequent to the mounting of the wound tooth core assembly to the yoke core.

Abstract translation: 电动机芯，其形成方法及其形成装置。 芯包括具有径向向内开口凹槽的环形阵列的堆叠层叠磁轭组件，堆叠的层叠齿组件，其具有限定在其间的环形间隔的齿的环形阵列绕组槽，在槽中的电动绕组，以及在齿上配合的互锁装置 以及用于将齿芯组件锁定到轭铁芯组件的轭铁芯组件。 叠片从金属板上冲切出来，并通过在其中形成的合适的互锁结构彼此堆叠联结。 齿从磁轭叠层中消失，并随后在齿的齿芯组件设置有电动绕组之后固定到轭芯组件的磁轭叠片。 在卷绕操作期间，可以通过适当的夹具来保持齿，其中精确地配置齿以限定齿芯组件，并且在将缠绕的齿芯组件安装到偏转磁轭之后被除去。

公开(公告)号：US2975312A

公开(公告)日：1961-03-14

申请号：US71992658

申请日：1958-03-07

Applicant: GLOBE UNION INC

Inventor： PLORAN WILLIAM J

IPC: H02K21/22

CPC classification number: H02K21/225 ,  H02K2201/09 ,  Y10T29/49078 ,  Y10T29/49936 ,  Y10T29/49945

公开(公告)号：US12034336B2

公开(公告)日：2024-07-09

申请号：US17540333

申请日：2021-12-02

Applicant: BorgWarner Inc.

Inventor： Michael Duane Bradfield

IPC: H02K3/52 ,  H02K1/20

CPC classification number: H02K1/20 ,  H02K3/527 ,  H02K2201/09

Abstract: A wound field rotor includes a shaft having an outer surface, an inner surface defining a flow path, and an opening defining a passage extending from the flow path through the outer surface. A plurality of laminations is mounted to the outer surface. The plurality of laminations includes an inner annular surface disposed on the shaft and an outer annular surface defining a plurality of rotor teeth. A plurality of field windings is disposed about corresponding ones of the plurality of rotor teeth. A first portion of the plurality of rotor laminations includes a first passage portion that extends from the inner annular surface radially outwardly and is fluidically connected to the passage, and a second portion of the plurality or rotor laminations adjacent the first portion includes a second passage portion that includes a first end that registers with the first passage portion and a second end.