Abstract:
The invention is directed to a processes for manufacturing golf balls having multi-layered covers including a very thin outermost thermoplastic cover layer and a thermoset uniformly contoured inner cover layer having a uniform thickness.
Abstract:
Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
Abstract:
The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.
Abstract:
Golf ball comprising layer formed from polymer composition comprising delignified natural wood. The delignified natural wood may be basswood, oak, poplar, ash, alder, aspen, balsa wood, beech, birch, cherry, butternut, chestnut, cocobolo, elm, hickory, maple, oak, padauk, plum, walnut, willow, yellow poplar, bald cypress, cedar, cypress, fir, hemlock, larch, pine, redwood, spruce, tamarack, juniper, yew, and/or bamboo and having a lignin content of less than 20 wt %. Hemicellulose content may be less than 30 wt %, or about 15 wt % or less, or less than 15 wt %. The delignified natural wood is included in the polymer composition in an amount of 20 wt % or less, based on total weight of the polymer composition. Examples of polymer compositions include rubbers, polyurethanes, polyureas, ionomers, and combinations thereof. In specific embodiments, the golf ball core and/or intermediate layer is formed from the polymer composition. The delignified wood may comprise chopped wood pieces and/or powder.
Abstract:
Golf ball comprising layer formed from polymer composition comprising delignified natural wood. The delignified natural wood may be basswood, oak, poplar, ash, alder, aspen, balsa wood, beech, birch, cherry, butternut, chestnut, cocobolo, elm, hickory, maple, oak, padauk, plum, walnut, willow, yellow poplar, bald cypress, cedar, cypress, fir, hemlock, larch, pine, redwood, spruce, tamarack, juniper, yew, and/or bamboo and having a lignin content of less than 20 wt %. Hemicellulose content may be less than 30 wt %, or about 15 wt % or less, or less than 15 wt %. The delignified natural wood is included in the polymer composition in an amount of 20 wt % or less, based on total weight of the polymer composition. Examples of polymer compositions include rubbers, polyurethanes, polyureas, ionomers, and combinations thereof. In specific embodiments, the golf ball core and/or intermediate layer is formed from the polymer composition. The delignified wood may comprise chopped wood pieces and/or powder.
Abstract:
Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, multi-functional imine and amine compounds can be used to treat the golf ball. The resulting coating may contain polyurethanes, polyureas, and hybrids, copolymers, and blends thereof. The cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.
Abstract:
Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. The outer cover layer is formed from a composition comprising a thermoplastic polyurethane, a multi-functional hydroxyl compound, and a multi-functional compound selected from multi-functional amines and imines, and multi-functional isocyanates, and mixtures of two or more thereof. The cover composition can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives.
Abstract:
Golf balls having a single or dual-layered solid core are provided. In one embodiment, the golf ball has dimensions and properties that do not conform to the rules of the United States Golf Association (USGA). For example, the ball weight; ball size; ball spherical symmetry; ball initial velocity; and/or ball overall distance may fall outside of the USGA standards. The dual-layered core can have an inner core comprising a thermoplastic composition and surrounding outer core comprising a thermoset composition. In another embodiment, the dual-layered core has an inner core comprising a thermoplastic composition and outer core comprising a thermoset composition. The thermoplastic composition preferably comprises an ethylene acid copolymer ionomer and plasticizer. The thermoset composition preferably comprises polybutadiene rubber. The ball further includes a cover of at least one layer.
Abstract:
Golf ball comprising a core, an outer layer and at least one adhesion promoting coating disposed between each of the core and the outer layer; the core comprising a rubber composition comprising at least one zinc-containing and/or magnesium-containing component; the outer layer comprising at least one ionomer; and the adhesion promoting coating comprising a waterborne dispersion comprised of at least one ethylene acid copolymer having an acid content of at least 15% by weight wherein the copolymer is at least partially neutralized with one or more neutralizing agent; wherein at least one neutralizing agent is selected from ammonia compounds and/or amine compounds. In a specific embodiment, the at least one neutralizing agent comprises i) mono and/or divalent metal compounds and ii) ammonia compounds and/or amine compounds.