Abstract:
A solid film lubricant system for protecting metal wear interfaces subject to high temperatures and wet lubrications, comprising an oil-attracting solid lubricant mixture with at least two elements selected from the group of graphite, MoS2 and BN; a support (i.e., hard lands or hard sublayer) for the mixture to loads of at least 10 psi at temperatures of 600 DEG -800 DEG F. while being thermally stable; a thermally stable thermoset polymer matrix adhering the mixture to the support or the wear surface, the polymer having inherent hydrocarbon chemical attraction to form a tenacious oil film of the lubricating oil on the wearing surface. A method of making anti-friction coated surfaces comprising providing a light metal based cylinder surface (i.e., metal base or alloys of aluminum, titanium, or magnesium); exposing nonoxidized metal of the surface; applying a high elastic modulus load-supporting metal layer onto at least portions of the light metal cylinder surface; and simultaneously distributing a solvent-based solid film lubricant mixture and thermoset polymer onto at least portions of the layer at about room temperature to form a coating of desired thickness. An engine block with one or more anti-friction coated cylinder bore surfaces, comprising a hard, load-supporting face on the bore surface; and a coating on the face comprised of an oil-attracting solid lubricant mixture and a thermoset polymer that supports loads of at least 10 psi at temperatures of 600 DEG -800 DEG F. and is stable at such temperatures.
Abstract:
The present invention provides lubricant compositions for the powder metallurgical field. The lubricant compositions contain a solid phase lubricant such as graphite, molybdenum disulfide, and polytetrafluoroethylene in combination with a liquid phase lubricant that is a binder for the solid phase lubricant. The binder can be chosen from various classes of compounds including polyethylene glycols, polyethylene glycol esters, partial esters of C3-6 polyhydric alcohols, polyvinyl esters, and polyvinyl pyrrolidones. The binder is solubilized in an organic solvent.
Abstract:
A process for drawing wire employing a lubricant comprising perfluorocarbon compounds (PFCs), including aliphatic perfluorocarbon compounds ( alpha -PFCs) having the general formula CnF2n+2, perfluoromorpholines having the general formula CnF2n+1ON, perfluoroamines (PFAs) and highly fluorinated amines (HFAs), and perfluoroethers (PFEs). Such fully and highly fluorinated carbon compounds exhibit a very high degree of thermal and chemical stability due to the strength of the carbon-fluorine bond. Further, because the compounds are fully fluorinated, and therefore do not contain chlorine and bromine, they have zero ozone depletion potential (ODP). Further, because the compounds are photochemically non-reactive in the atmosphere, they are not precursors to photochemical smog and are exempt from the United States Environmental Protection Agency (EPA) volatile organic compound (VOC) definition. Further, because they are volatile, the compounds are easily removed at the end of the process without need for an additional cleaning step. The process provides wire at significantly higher production speeds and longer die life with improved quality and less byproduct debris.
Abstract:
Es wird eine Schmiermittelzusammensetzung beschrieben, die geeignet ist zur Anwendung auf Werkstücken mit Oberflächentemperaturen von 800 °C bis 1300 °C.
Abstract:
A novel lubricant composition which processes high and positive friction characteristics and comprises (a) at least 20 % by weight of a polymer medium; (b) at least 5 % by weight of a solid lubricant; and (c) at least 5 % by weight of a powderized solid mineral friction modifier.
Abstract:
Disclosed are grease compositions containing a liquid fluorinated polymer and a thickening agent containing hexagonal lattice boron nitride powder having a bimodal particle size distribution as well as grease compositions containing a liquid fluorinated polymer and a thickening agent containing hexagonal lattice boron nitride powder and a solid fluorinated polymer.
Abstract:
A lubricant composition useful for hot plastic working of metal material comprises 100 parts by weight of graphite particles and 2 to 100 parts by weight of particles of at least one metal oxide selected from oxides of Sn, Pb, Zn, Ca, Cu and Al and having an average size of 0.01 to 20.0 µm.
Abstract:
Thin impermeable, surface hardened, corrosion-resistant, durable, dry lubricant surface finishes are provided as well as surface finished products and methods for the production thereof. The surface finishes comprise particulate mixtures of sulfur containing metallic compounds and fluorocarbon polymers and are applied to surfaces of substrates such as metallic surfaces.
Abstract:
A surface-coated rubber or plastic sliding member having a coating with excellent durability and high slipperiness,wherein the coating comprises a solid lubricant such as molybdenum disulfide, a resin matrix and a reinforcement, said resin matrix comprising a fluoroolefin vinyl ether polymer resin and/or a fluoroolefin vinyl ether/vinyl ester copolymer resin.