Abstract:
A method for shrinking a semiconductor device is disclosed. An etch stop layer is eliminated and is replaced with a consumable second sidewall spacers so that stacked gate structures of the device can be positioned closer together, thus permitting shrinking of the device. In a preferred embodiment, the present invention provides a method for forming self-aligned contacts by forming multi-layer structures on a region on a semiconductor substrate, forming first sidewall spacers around the multi-layer structures, forming second sidewall spacers around the first sidewall spacers, forming a dielectric layer directly over the substrate and in contact with second sidewall spacers, forming an opening in the dielectric layer to expose a portion of the region on the semiconductor substrate adjacent the second sidewall spacers, and filling the opening with a conductive material to form a contact.
Abstract:
One aspect of the present invention elates to a method of reducing electrostatic charges on a patterned photoresist to improve evaluation of the developed photoresist, involving the steps of evaluating the patterned photoresist to determine if electrostatic charges exist thereon; positioning an ionizer near the patterned photoresist, the ionizer generating ions thereby reducing the electrostatic charges on the patterned photoresist; and evaluating the patterned photoresist with an electron beam. Another aspect of the present invention relates to a system for reducing electrostatic charges on a patterned photoresist, containing a charge sensor for determining if electrostatic charges exist on the patterned photoresist and measuring the electrostatic charges; an ionizer positioned near the patterned photoresist having electrostatic charges thereon for reducing the electrostatic charges on the patterned photoresist; a controller for setting at least one of time of ion generation and amount of ion generation by the ionizer, the controller coupled to the charge sensor and the ionizer; and a scanning electron microscope or an atomic force microscope for evaluating the patterned photoresist having reduced electrostatic charges thereon with an electron beam.
Abstract:
In one embodiment, the present invention relates to a method of treating a patterned resist involving the steps of providing the patterned resist having structural features of a first size, the patterned resist containing a polymer having a labile group; contacting a coating containing at least one cleaving compound with the patterned resist to form a thin deprotected resist layer at an interface between the patterned resist and the coating; and removing the coating and the thin deprotected resist layer leaving the patterned resist having structural features of a second size, wherein the second size is smaller than the first size.
Abstract:
A method of manufacturing a semiconductor device is provided in which multi-layer structures are formed on a semiconductor substrate to form core and peripheral regions. Sidewall spacers are formed around the multi-layer structures and source and drain regions are implanted adjacent the sidewall spacers and a stop layer is deposited over the semiconductor substrate after which a dielectric layer is deposited over the stop layer. A first and second photoresist contact masks are deposited, processed, and used to respectively etch core and peripheral contact openings. The first and photoresist contact masks are respectively removed after each etching step. A conductive material is deposited over the dielectric layer and in the core and peripheral contact openings and is chemical mechanical planarized to remove the conductive material over the dielectric layer so the conductive material is left isolated in the core and peripheral contact openings with core contacts to the source/drain regions and peripheral contacts to the local interconnect gate contacts of the multi-layer structures and the source/drain regions.
Abstract:
One aspect of the present invention relates to a system for dissipating electrostatic charge on a mask plate structure containing the mask plate structure containing a substrate, a chromium layer over the substrate, and a conductive polymer over the chromium layer; a conductive structure coupled to the mask plate structure which allows accumulated electrostatic charge to flow from the mask plate structure; a conductive path between the conductive structure and a ground, wherein the conductive path inacludes a switch controlled by a controller; and a detector coupled to the controller for signaling the controller when the accumulation of electrostatic charge is detected. Another aspect of the present invention relates to a method for dissipating charge accumulation during patterning of mask plates using a conductive polymer layer involving the steps of providing a mask substrate having a chromium layer; depositing a conductive polymer layer over the chromium layer; connecting a conductive structure to the mask substrate; irradiating portions of the mask substrate with an electron beam; detecting whether electrostatic charge exists on the mask substrate; and if electrostatic charge is detected, closing a circuit whereby the conductive structure is grounded to permit a flow of electrostatic charge from the mask substrate to the ground.
Abstract:
A damascene structure and method of making the same in a low k dielectric material employs an imageable layer in which the damascene pattern is provided. The imageable layer is an alicyclic polymer into which silicon is incorporated by liquid silylation, for example. The silicon-rich regions are converted upon exposure to the plasma etch that etches the low k dielectric material into a hard mask containing silicon dioxide, for example. The low k dielectric material is protected from further etching by the mask thus created.
Abstract:
The dimensional accuracy of trench formation and, hence, metal line width, in damascene technology is improved by employing a low Si—SiON etch stop layer/ARC with reduced etch selectivity with respect to the overlying dielectric material but having a reduced extinction coefficient (k). Embodiments include via first-trench last dual damascene techniques employing a low Si—SiON middle etch stop layer/ARC having an extinction coefficient of about −0.3 to about −0.6, e.g., about −0.35, with reduced silicon and increased oxygen vis-à-vis a SiON etch stop layer having an extinction coefficient of about −1.1. Embodiments also include removing about 60% to about 90% of the low Si—SiON etch stop layer/ARC during trench formation, thereby reducing capacitance.
Abstract:
There is provided a method of making a dual inlaid via in a first layer. The first layer may be a polymer intermetal dielectric, such as HSQ, of a semiconductor device. The method includes forming a first opening, such as a via, in the first layer and forming an inorganic base radiation sensitive layer in the first opening. The radiation sensitive layer may be a polysilane imaging layer. The inorganic base radiation sensitive layer is selectively exposed to radiation and then patterned. A second opening, such a trench, is formed in communication with the first opening using the patterned inorganic base radiation sensitive layer as a mask. A conductive layer may be formed in the dual inlaid via to complete a dual damascene process.
Abstract:
Damascene techniques are implemented using a silicon carbide bard mask to prevent contact between an organic photoresist mask and dielectric material, particularly a low-K dielectric material. Embodiments include etching using a silicon carbide hard mask to form a via opening through a low-K ILD, depositing an overlying ILD, e.g., another low-K ILD, forming a capping layer on the second ILD and etching to form a trench in communication with the underlying via opening to complete the dual damascene opening.
Abstract:
The present invention relates to a system and method of modifying mask layout data to improve the fidelity of mask manufacture. The system and method include determining the difference between the mask layout design and the mask features as written, and generating sizing corrections. The sizing corrections can be used to modify the mask layout data, and/or stored in a database.