Abstract:
To provide a low-distortion compressor by controlling heat affects resulting from welding while sufficiently ensuring the welding strength of a casing and an inside part, or a body portion casing and end portion casings. A method for producing a compressor (1, 101) of the present invention comprises an aligning step and a welding step. The compressor is disposed with a casing (10, 11, 111) and an inside part (60, 125) that is housed in the casing. The casing includes a first portion (11a, 11w, 111w) on its inner surface (11s, 111s), and the inside part includes a second portion (60a, 61, 125b). The second portion faces the first portion. In the aligning step, the first portion and the second portion are caused to face each other. In the laser welding step, laser light is applied to at least part of the portion where the first portion and the second portion face each other, whereby the casing and the inside part are laser-welded together.
Abstract:
PROBLEM TO BE SOLVED: To provide a compressor which can be manufactured in a small diameter, by eliminating strain of a compression mechanism part, while restraining manufacturing cost; and a manufacturing method of the compressor. SOLUTION: The compressors 1, 101, 201 and 301 have crankshafts 17, 117, 217 and 317, rotors 21a, 121, 221a and 321, cylinder blocks 24, 124, 224, 226 and 324, and first heads 23, 25, 223, 225, 227, 227A and 227B. The crankshafts have eccentric shaft parts 17a, 117a, 217a and 317a. The rotors are fitted to the eccentric shaft parts. The cylinder blocks have cylinder holes 24a, 124a, 224a, 226a and 324a. The eccentric shaft parts and the rotors are stored in the cylinder holes. The first heads are fastened to the cylinder blocks by penetration laser welding, and cover at least one side of the cylinder holes. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To prevent seizure while enhancing the strength and rigidity of a compression mechanism. SOLUTION: This scroll compressor 1 comprises the compression mechanism 15. The compression mechanism 15 has a fixed scroll 24 and a movable scroll 26, and compresses a refrigerant. The materials used for the fixed scroll 24 and the movable scroll 26 are different from each other. Specifically, either the fixed scroll 24 or the movable scroll 26 is a molding formed by molding a cast iron by a semi-melt die casting method. The other is a gray iron product. A gray iron of 250 to less than 300 N/mm 2 is adoptable to the gray iron product. COPYRIGHT: (C)2009,JPO&INPIT
Abstract translation:要解决的问题:为了防止在增强压缩机构的强度和刚度的同时发生咬住。 解决方案:该涡旋压缩机1包括压缩机构15.压缩机构15具有固定涡旋盘24和动涡旋盘26,并压缩制冷剂。 用于固定涡旋盘24和动涡盘26的材料彼此不同。 具体地,固定涡旋盘24或动涡盘26是通过半熔融压铸法成型铸铁而形成的成型体。 另一种是灰铁产品。 灰铁产品采用250至小于300 N / mm <2>的灰铁。 版权所有(C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To reduce abrasion or deformation of a scroll member. SOLUTION: A manufacturing method for a movable scroll comprises a step a and a step b. In the step a, cast iron is molded to provide iron casting 261. In the step b, the iron casting 261 is cut to acquire the movable scroll. The iron casting 261 acquired in the step a has a fixed part 261a and a spiral part 261b. The spiral part 261b is fixed to the fixed part 261a and is extended in a spiral manner around the center 9. A predetermined part of the spiral part 261b is larger in dimension than the part after the execution of the step b. Concretely, the thickness d1 of a part 2612 of an end 2611 on a center 9 side of the spiral is larger than the thickness h1 of the part 2612 after the execution of the step b. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To suppress the thickness of a wrap of a scroll member to increase the capacity, secure strength, and suppress the deformation amount of the wrap within an allowable range. SOLUTION: A fixed scroll member 126 of a compressor is equipped with a mirror surface 186a and the wrap 187. The wrap 187 having a spiral shape extends perpendicularly from the mirror surface 186a. In the wrap 187, a surface IS87a1 on the inner peripheral side of a part 187a near the winding start positioned near the center is inclined by only an angle θ with respect to a line orthogonal to the mirror surface 186a. Further, the inclination angle of other surfaces OS187a, IS187b, and OS187b of the wrap 187 with respect to the line orthogonal to the mirror surface 186a is zero. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To prevent seizure, while enhancing strength and rigidity of a compression mechanism. SOLUTION: This scroll compressor 1 has the compression mechanism 15. The compression mechanism 15 has a fixed scroll 24 and a movable scroll 26, and compresses a refrigerant. A construction material is mutually differently used in the fixed scroll and the movable scroll. Actually, any one of the fixed scroll 24 and the movable scroll 26 is a mold of molding cast iron by a half-melting die-cast method. The other is a gray case iron product. The ratio h1/d1 and h2/d2 of the height h1 and h2 to the thickness d1 and d2 of a compression member belonging to the mold is set to 13 to 19. A material having tensile strength of 250N/mm 2 to 300N/mm 2 can be adopted for the gray cast iron product. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a compressor for reducing variation in volume efficiency. SOLUTION: The compressors 1 and 101 have crankshafts 17 and 117, rotors 21a and 121, cylinder blocks 24 and 124, and heads 23 and 25. The crankshafts have eccentric shaft parts 17a and 117a. The rotors are fitted to the eccentric shaft parts. The cylinder blocks have cylinder holes 24a and 124a and thermal insulation spaces 24f and 124f. The cylinder holes store the eccentric shaft parts and the rotors. The thermal insulation spaces are formed on the outer periphery of the cylinder holes. The heads cover the cylinder holes and the thermal insulation spaces. These heads are welded by a laser to the cylinder blocks in a position corresponding to a part between the cylinder holes and the thermal insulation spaces. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a miniaturizable compressor inexpensively providable on the market, without losing conventional slidability and processability. SOLUTION: This compressor 1 has a first constituting part 23 and a first sliding part 24. The first constituting part can be welded by a laser. The first sliding part is composed of cast iron having a carbon quantity of 2.0 wt.% to 2.7 wt.% and weldable by the laser. The first sliding part is joined to the first constituting part by laser welding without using a dissoluble material. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To reduce abrasion or deformation of a scroll member. SOLUTION: A manufacturing method for a movable scroll comprises a step a and a step b. In the step a, cast iron is molded to acquire iron casting. For example, the cast iron is molded by semi-molten die casting. In the step b, the iron casting acquired in the step a is cut to form the movable scroll. The iron casting 261 acquired in the step a has a fixed part 261a and a spiral part 261b. In the fixed part 261a, the thickness d1 of a part 261a1 near the center 9 is larger than the thickness d2 of a part 261a2 close to an outer periphery. The spiral part 261b is fixed to the fixed part 261a and is extended in a spiral manner around the center 9. By execution of the step b for the iron casting 261, a mirror plate is acquired from the fixed part 261a, and a compression member is acquired from the spiral part 261b. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide sliding components of a compressor providing lower raw material cost, lower machining work cost and lower tool consumables cost than a sand mold cast component, reduced in waste such as polishing waste and processing waste liquid, and having sufficient fatigue strength and abrasion resistance. SOLUTION: This sliding components 17, 24, 26, 39, 117, 124, 126 and 224 of the compressor are sliding components of the compressor manufactured by a semi-molten die-cast molding process, and partial heat treatment is applied to parts 17a, 17b, 39a, 39b, 39c, 39d, SC1, SC2, SC3, SC4, SC5, SC6 and SC7. COPYRIGHT: (C)2008,JPO&INPIT