Method of producing compressor, and compressor

    公开(公告)号:AU2007223485A1

    公开(公告)日:2007-09-13

    申请号:AU2007223485

    申请日:2007-03-05

    Applicant: DAIKIN IND LTD

    Abstract: To provide a low-distortion compressor by controlling heat affects resulting from welding while sufficiently ensuring the welding strength of a casing and an inside part, or a body portion casing and end portion casings. A method for producing a compressor (1, 101) of the present invention comprises an aligning step and a welding step. The compressor is disposed with a casing (10, 11, 111) and an inside part (60, 125) that is housed in the casing. The casing includes a first portion (11a, 11w, 111w) on its inner surface (11s, 111s), and the inside part includes a second portion (60a, 61, 125b). The second portion faces the first portion. In the aligning step, the first portion and the second portion are caused to face each other. In the laser welding step, laser light is applied to at least part of the portion where the first portion and the second portion face each other, whereby the casing and the inside part are laser-welded together.

    Compressor and its manufacturing method
    32.
    发明专利
    Compressor and its manufacturing method 有权
    压缩机及其制造方法

    公开(公告)号:JP2007309145A

    公开(公告)日:2007-11-29

    申请号:JP2006137163

    申请日:2006-05-17

    Abstract: PROBLEM TO BE SOLVED: To provide a compressor which can be manufactured in a small diameter, by eliminating strain of a compression mechanism part, while restraining manufacturing cost; and a manufacturing method of the compressor. SOLUTION: The compressors 1, 101, 201 and 301 have crankshafts 17, 117, 217 and 317, rotors 21a, 121, 221a and 321, cylinder blocks 24, 124, 224, 226 and 324, and first heads 23, 25, 223, 225, 227, 227A and 227B. The crankshafts have eccentric shaft parts 17a, 117a, 217a and 317a. The rotors are fitted to the eccentric shaft parts. The cylinder blocks have cylinder holes 24a, 124a, 224a, 226a and 324a. The eccentric shaft parts and the rotors are stored in the cylinder holes. The first heads are fastened to the cylinder blocks by penetration laser welding, and cover at least one side of the cylinder holes. COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:为了提供一种可以制造成小直径的压缩机,通过消除压缩机构部件的应变,同时抑制制造成本; 以及压缩机的制造方法。 解决方案:压缩机1,101,201和301具有曲轴17,117,217和317,转子21a,121,221a和321,气缸体24,124,224,226和324以及第一磁头23, 25,223,225,227,227A和227B。 曲轴具有偏心轴部17a,117a,217a和317a。 转子安装在偏心轴零件上。 气缸体具有气缸孔24a,124a,224a,226a和324a。 偏心轴部件和转子存储在缸孔中。 第一头通过激光焊接固定在气缸体上,并且覆盖气缸孔的至少一侧。 版权所有(C)2008,JPO&INPIT

    Compression mechanism and scroll compressor
    33.
    发明专利
    Compression mechanism and scroll compressor 有权
    压缩机械和滚动压缩机

    公开(公告)号:JP2009041378A

    公开(公告)日:2009-02-26

    申请号:JP2007204780

    申请日:2007-08-06

    Abstract: PROBLEM TO BE SOLVED: To prevent seizure while enhancing the strength and rigidity of a compression mechanism. SOLUTION: This scroll compressor 1 comprises the compression mechanism 15. The compression mechanism 15 has a fixed scroll 24 and a movable scroll 26, and compresses a refrigerant. The materials used for the fixed scroll 24 and the movable scroll 26 are different from each other. Specifically, either the fixed scroll 24 or the movable scroll 26 is a molding formed by molding a cast iron by a semi-melt die casting method. The other is a gray iron product. A gray iron of 250 to less than 300 N/mm 2 is adoptable to the gray iron product. COPYRIGHT: (C)2009,JPO&INPIT

    Abstract translation: 要解决的问题:为了防止在增强压缩机构的强度和刚度的同时发生咬住。 解决方案:该涡旋压缩机1包括压缩机构15.压缩机构15具有固定涡旋盘24和动涡旋盘26,并压缩制冷剂。 用于固定涡旋盘24和动涡盘26的材料彼此不同。 具体地,固定涡旋盘24或动涡盘26是通过半熔融压铸法成型铸铁而形成的成型体。 另一种是灰铁产品。 灰铁产品采用250至小于300 N / mm <2>的灰铁。 版权所有(C)2009,JPO&INPIT

    Scroll member, its manufacturing method, compression mechanism, and scroll compressor
    34.
    发明专利
    Scroll member, its manufacturing method, compression mechanism, and scroll compressor 有权
    滚动件,其制造方法,压缩机构和滚动压缩机

    公开(公告)号:JP2008248820A

    公开(公告)日:2008-10-16

    申请号:JP2007092273

    申请日:2007-03-30

    Abstract: PROBLEM TO BE SOLVED: To reduce abrasion or deformation of a scroll member. SOLUTION: A manufacturing method for a movable scroll comprises a step a and a step b. In the step a, cast iron is molded to provide iron casting 261. In the step b, the iron casting 261 is cut to acquire the movable scroll. The iron casting 261 acquired in the step a has a fixed part 261a and a spiral part 261b. The spiral part 261b is fixed to the fixed part 261a and is extended in a spiral manner around the center 9. A predetermined part of the spiral part 261b is larger in dimension than the part after the execution of the step b. Concretely, the thickness d1 of a part 2612 of an end 2611 on a center 9 side of the spiral is larger than the thickness h1 of the part 2612 after the execution of the step b. COPYRIGHT: (C)2009,JPO&INPIT

    Abstract translation: 要解决的问题:减少涡旋件的磨损或变形。 解决方案:用于动涡旋盘的制造方法包括步骤a和步骤b。 在步骤a中,铸铁被铸造以提供铁铸件261.在步骤b中,切割铁铸件261以获得动涡旋盘。 在台阶a中获得的铁铸件261具有固定部261a和螺旋部261b。 螺旋部分261b固定在固定部分261a上,并以螺旋方式围绕中心9延伸。螺旋部分261b的预定部分的尺寸大于执行步骤b之后的部分。 具体地说,在执行步骤b之后,在螺旋的中心9侧的端部2611的部分2612的厚度d1大于部分2612的厚度h1。 版权所有(C)2009,JPO&INPIT

    Scroll member and scroll compressor equipped with the same
    35.
    发明专利
    Scroll member and scroll compressor equipped with the same 审中-公开
    滚筒和滚筒式压缩机配套

    公开(公告)号:JP2007278271A

    公开(公告)日:2007-10-25

    申请号:JP2006328812

    申请日:2006-12-05

    Abstract: PROBLEM TO BE SOLVED: To suppress the thickness of a wrap of a scroll member to increase the capacity, secure strength, and suppress the deformation amount of the wrap within an allowable range.
    SOLUTION: A fixed scroll member 126 of a compressor is equipped with a mirror surface 186a and the wrap 187. The wrap 187 having a spiral shape extends perpendicularly from the mirror surface 186a. In the wrap 187, a surface IS87a1 on the inner peripheral side of a part 187a near the winding start positioned near the center is inclined by only an angle θ with respect to a line orthogonal to the mirror surface 186a. Further, the inclination angle of other surfaces OS187a, IS187b, and OS187b of the wrap 187 with respect to the line orthogonal to the mirror surface 186a is zero.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:为了抑制涡旋构件的卷绕物的厚度增加容量,确保强度,并将包装的变形量抑制在容许范围内。 解决方案:压缩机的固定涡旋构件126配备有镜面186a和包裹物187.具有螺旋形状的包裹物187从镜面186a垂直延伸。 在包装187中,位于靠近中心的卷绕开始附近的部分187a的内周侧上的表面IS87a1相对于与镜面186a正交的线仅倾斜角度θ。 此外,包裹187的其他表面OS187a,IS187b和OS187b相对于与镜面186a正交的线的倾斜角为零。 版权所有(C)2008,JPO&INPIT

    Compression mechanism and scroll compressor
    36.
    发明专利
    Compression mechanism and scroll compressor 有权
    压缩机械和滚动压缩机

    公开(公告)号:JP2009052564A

    公开(公告)日:2009-03-12

    申请号:JP2008283438

    申请日:2008-11-04

    Abstract: PROBLEM TO BE SOLVED: To prevent seizure, while enhancing strength and rigidity of a compression mechanism. SOLUTION: This scroll compressor 1 has the compression mechanism 15. The compression mechanism 15 has a fixed scroll 24 and a movable scroll 26, and compresses a refrigerant. A construction material is mutually differently used in the fixed scroll and the movable scroll. Actually, any one of the fixed scroll 24 and the movable scroll 26 is a mold of molding cast iron by a half-melting die-cast method. The other is a gray case iron product. The ratio h1/d1 and h2/d2 of the height h1 and h2 to the thickness d1 and d2 of a compression member belonging to the mold is set to 13 to 19. A material having tensile strength of 250N/mm 2 to 300N/mm 2 can be adopted for the gray cast iron product. COPYRIGHT: (C)2009,JPO&INPIT

    Abstract translation: 要解决的问题:为了防止咬住,同时提高压缩机构的强度和刚性。 解决方案:该涡旋压缩机1具有压缩机构15.压缩机构15具有固定涡旋盘24和动涡旋盘26,并压缩制冷剂。 在固定涡旋件和动涡旋件中,构造材料相互不同地使用。 实际上,固定涡旋盘24和动涡盘26中的任一个是通过半熔融压铸法成型铸铁的模具。 另一种是灰色铁皮产品。 高度h1和h2与属于模具的压缩构件的厚度d1和d2的比率h1 / d1和h2 / d2设定为13至19.拉伸强度为250N / mm 2的材料< / SP>〜300N / mm 2 可用于灰口铸铁产品。 版权所有(C)2009,JPO&INPIT

    Compressor
    37.
    发明专利
    Compressor 审中-公开
    压缩机

    公开(公告)号:JP2007309146A

    公开(公告)日:2007-11-29

    申请号:JP2006137164

    申请日:2006-05-17

    Abstract: PROBLEM TO BE SOLVED: To provide a compressor for reducing variation in volume efficiency.
    SOLUTION: The compressors 1 and 101 have crankshafts 17 and 117, rotors 21a and 121, cylinder blocks 24 and 124, and heads 23 and 25. The crankshafts have eccentric shaft parts 17a and 117a. The rotors are fitted to the eccentric shaft parts. The cylinder blocks have cylinder holes 24a and 124a and thermal insulation spaces 24f and 124f. The cylinder holes store the eccentric shaft parts and the rotors. The thermal insulation spaces are formed on the outer periphery of the cylinder holes. The heads cover the cylinder holes and the thermal insulation spaces. These heads are welded by a laser to the cylinder blocks in a position corresponding to a part between the cylinder holes and the thermal insulation spaces.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种用于减小体积效率变化的压缩机。 解决方案:压缩机1和101具有曲轴17和117,转子21a和121,气缸体24和124以及头23和25.曲轴具有偏心轴部分17a和117a。 转子安装在偏心轴零件上。 气缸体具有气缸孔24a和124a以及隔热空间24f和124f。 气缸孔存储偏心轴部件和转子。 隔热空间形成在气缸孔的外周。 磁头覆盖气缸孔和隔热空间。 这些头部通过激光焊接到与气缸孔和隔热空间之间的部分相对应的位置的气缸体。 版权所有(C)2008,JPO&INPIT

    Compressor
    38.
    发明专利
    Compressor 有权
    压缩机

    公开(公告)号:JP2007263105A

    公开(公告)日:2007-10-11

    申请号:JP2006328808

    申请日:2006-12-05

    Abstract: PROBLEM TO BE SOLVED: To provide a miniaturizable compressor inexpensively providable on the market, without losing conventional slidability and processability.
    SOLUTION: This compressor 1 has a first constituting part 23 and a first sliding part 24. The first constituting part can be welded by a laser. The first sliding part is composed of cast iron having a carbon quantity of 2.0 wt.% to 2.7 wt.% and weldable by the laser. The first sliding part is joined to the first constituting part by laser welding without using a dissoluble material.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供市场上廉价供应的小型化压缩机,而不会损失常规的滑动性和可加工性。 解决方案:该压缩机1具有第一构成部件23和第一滑动部件24.第一构成部件可以通过激光焊接。 第一滑动部件由碳量为2.0重量%至2.7重量%的铸铁组成并且可由激光焊接。 第一滑动部件通过激光焊接而不使用可溶解材料而与第一构成部件接合。 版权所有(C)2008,JPO&INPIT

    Scroll member, its manufacturing method, compression mechanism, and scroll compressor
    39.
    发明专利
    Scroll member, its manufacturing method, compression mechanism, and scroll compressor 有权
    滚动件,其制造方法,压缩机构和滚动压缩机

    公开(公告)号:JP2008248821A

    公开(公告)日:2008-10-16

    申请号:JP2007092274

    申请日:2007-03-30

    Abstract: PROBLEM TO BE SOLVED: To reduce abrasion or deformation of a scroll member. SOLUTION: A manufacturing method for a movable scroll comprises a step a and a step b. In the step a, cast iron is molded to acquire iron casting. For example, the cast iron is molded by semi-molten die casting. In the step b, the iron casting acquired in the step a is cut to form the movable scroll. The iron casting 261 acquired in the step a has a fixed part 261a and a spiral part 261b. In the fixed part 261a, the thickness d1 of a part 261a1 near the center 9 is larger than the thickness d2 of a part 261a2 close to an outer periphery. The spiral part 261b is fixed to the fixed part 261a and is extended in a spiral manner around the center 9. By execution of the step b for the iron casting 261, a mirror plate is acquired from the fixed part 261a, and a compression member is acquired from the spiral part 261b. COPYRIGHT: (C)2009,JPO&INPIT

    Abstract translation: 要解决的问题:减少涡旋件的磨损或变形。 解决方案:用于动涡旋盘的制造方法包括步骤a和步骤b。 在步骤a中,铸铁被铸造以获得铸铁。 例如,铸铁通过半熔融压铸成型。 在步骤b中,将在步骤a中获取的铁铸件切割以形成动涡旋盘。 在台阶a中获得的铁铸件261具有固定部261a和螺旋部261b。 在固定部261a中,靠近中心9的部分261a1的厚度d1大于靠近外周的部分261a2的厚度d2。 螺旋部261b固定在固定部261a上并以螺旋形的方式围绕中心9延伸。通过执行铁铸件261的工序b,从固定部261a取得镜板,压缩构件 从螺旋部261b获取。 版权所有(C)2009,JPO&INPIT

    Sliding components of compressor, scroll component, crankshaft component, rotation preventing member, and piston component of swing compressor
    40.
    发明专利
    Sliding components of compressor, scroll component, crankshaft component, rotation preventing member, and piston component of swing compressor 审中-公开
    压缩机,滚动部件,起重机部件,旋转防止部件的滑动部件和旋转压缩机的活塞部件

    公开(公告)号:JP2008088860A

    公开(公告)日:2008-04-17

    申请号:JP2006269128

    申请日:2006-09-29

    Abstract: PROBLEM TO BE SOLVED: To provide sliding components of a compressor providing lower raw material cost, lower machining work cost and lower tool consumables cost than a sand mold cast component, reduced in waste such as polishing waste and processing waste liquid, and having sufficient fatigue strength and abrasion resistance.
    SOLUTION: This sliding components 17, 24, 26, 39, 117, 124, 126 and 224 of the compressor are sliding components of the compressor manufactured by a semi-molten die-cast molding process, and partial heat treatment is applied to parts 17a, 17b, 39a, 39b, 39c, 39d, SC1, SC2, SC3, SC4, SC5, SC6 and SC7.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:为了提供压缩机的滑动部件,提供比砂模铸造部件更低的原材料成本,更低的加工成本和更低的工具消耗品成本,减少诸如抛光废料和处理废液的废物,以及 具有足够的疲劳强度和耐磨性。 解决方案:压缩机的滑动部件17,24,26,39,117,124,126和224是通过半熔融压铸成型工艺制造的压缩机的滑动部件,并且部分热处理被应用 部分17a,17b,39a,39b,39c,39d,SC1,SC2,SC3,SC4,SC5,SC6和SC7。 版权所有(C)2008,JPO&INPIT

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