Abstract:
Disclosed is a process for the integrated production of urea and melamine. A urea production zone produces a urea synthesis stream comprising urea, water and ammonium carbamate. This stream is subjected to processing, preferably involving stripping, so as to separate an aqueous urea stream from residual dissociated carbamate vapor comprising ammonia, carbon dioxide, and water. The urea is fed to a melamine synthesis zone and subjected to melamine forming conditions so as to form melamine and off-gas comprising carbon dioxide and ammonia. The dissociated carbamate vapor and the melamine off-gas are subjected to combined condensation so as to form a dilute melamine off-gas condensate.
Abstract:
Disclosed is a method for urea finishing. A urea solution is subjected to crystallization and, other than in conventional processes, the urea crystals are shaped by exerting mechanical force onto them. Thus, the conventional prilling or granulation finishing steps can be avoided, and so are the corresponding emissions of ammonia and/or dust. The crystallization comprises a flash crystallization. The invention also pertains to the urea particles obtainable by the process, to a urea plant, and to a method of modifying an existing urea plant.
Abstract:
The invention relates to a method for urea production and to a urea production plant wherein ammonia emission in the final step of forming urea prills is reduced. In the method, the concentration of a urea solution is performed in at least three consecutive concentration steps and the residence time of urea melt leaving a last concentrator to the prilling tower is minimised. This can be achieved by placing the last concentrator in adjacency with a urea melt inlet of the prilling tower, such as above the prilling tower. In this way, the ammonia emission in the prilling tower can be reduced by as much as 50% compared to the conventional urea production plants. The invention further relates to a method for reducing ammonia emission in the prilling tower of an existing urea production plant.
Abstract:
An apparatus used for the decomposition of non-converted ammonium carbamate in a supplied urea solution in a urea stripping synthesis section. The apparatus comprises a number of heat exchanger tubes between a top chamber and a bottom chamber, a liquid distributor mounted on each heat exchanger tube and a gas/ liquid separator together with a perforated basket at the centre of the top chamber.
Abstract:
Process for the production of urea from ammonia and carbon dioxide in a urea plant containing a high-pressure synthesis section comprising at least one reactor section, a stripper and a condenser wherein all the high-pressure equipment is placed in a low position, wherein the height of the high-pressure section is less than 35 m from ground level and at least one of the reactor sections comprises means for the separate distribution of ammonia in the bottom of the reactor section.
Abstract:
The invention is directed to a urea plant with a high pressure synthesis section and a recovery section. The high pressure synthesis section comprises a reactor, a stripper and a condenser, wherein the reactor operates at a higher pressure than the stripper and the condenser. The plant further includes a compression unit between the condenser and the reactor. The compression unit utilizes mechanical energy recovered from a decompression unit positioned downstream of the stripper and upstream of the recovery section.
Abstract:
Disclosed is a method for the production of urea allowing a substantial reduction, even down to zero, of the continuous emission of ammonia conventionally resulting from such a process. According to a preferred embodiment of the invention, the urea-forming reaction from carbon dioxide and ammonia is conducted in a synthesis section that does not require passivation by oxygen. As a result of the absence of oxygen, a hydrogen-rich gas stream results from the synthesis section, that can be used as a fuel in an incinerator. In the incinerator, ammonia-comprising gas streams from the urea production process are combusted.
Abstract:
Disclosed is a plant for the production of urea. The plant comprises conventional sections for synthesis and recovery, for evaporation and condensation, for urea finishing, and for dust scrubbing. According to the invention, an additional evaporation and condensation loop is introduced from and to the dust scrubbing section. This loop results in a more favorable energy consumption of the plant.