Abstract:
A bypass diverter box disposed upstream from conventional solids control equipment of a mud system of a drilling rig contains a drilling mud separation unit having a continuous-loop scalper screen that is driven in a continuous loop to separate, convey and discharge large amounts of gumbo, heavy clays and drill solids at the end of the separation unit. The flow divider box is a box-like housing with a verter plate, upper and lower baffle plates and a grate that allows drilling fluid or drilling mud to be selectively directed to the mud separation unit to be separated prior to passing to the conventional downstream solids control equipment or allows the fluid to bypass the separation unit and flow directly to the conventional solids control equipment. The bypass diverter box baffle plates, diverter plate and grate, and selective utilization of the mud separation unit removes large amounts of gumbo, heavy clays and drill solids from the drilling mud and allows high flow rates to be easily processed by shale shakers and other conventional downstream solids control equipment of the mud system and compliments the drilling operations with respect to changes in the lithology, geological formations, or loss of returns in relation to the gallons pumped or folume of drilling fluid or drilling mud entering the bypass diverter box.
Abstract:
A continuous-belt drilling mud separation unit is removably mounted in a box-like housing disposed in the flow path of drilling mud or drilling fluids and is operated by a motor on the housing. The separation unit includes a generally rectangular frame, a tensioning system, and a wide continuous belt in the form of a mesh screen, chain, self-cleaning chain link belt, or combination chain link belt and wire mesh screen which extends around rollers or sprockets and is driven in a continuous loop moving along the longitudinal axis of the frame. As drilling mud or drilling fluids are conducted onto the moving belt, liquids and particles smaller than the openings in the belt pass through the openings and liquids and particles larger than the openings are transported on the moving belt and are discharged off of one end as the belt completes its path. The drilling mud separation system is installed upstream from conventional solids control equipment, such as shale shakers, and removes large amounts of large drill solids and gumbo from the drilling mud or drilling fluid prior to the drilling fluid or drill mud flowing to the conventional solids control equipment. By removing large drill solids and gumbo from the drilling mud or drilling fluid, the present apparatus improves the efficiency and performance and reduces the cost of operating and maintaining the conventional solids control equipment.
Abstract:
Separation units for dewatering slurries such as flat-wire belt conveyors are disclosed. In some embodiments, the separation unit includes a tension pulley for maintaining tension in the flat-wire conveyor belt. The flat-wire conveyor belt is looped around the head pulley, tail pulley and tension pulley. In some embodiments, the head pulley and/or tail pulley include teeth for removing material from the mesh openings of the flat-wire belt conveyor.
Abstract:
The invention relates to a device for receiving and separating chips and cooling liquid collecting on machine tools, in which a transport element is guided along a filter drum at a radial distance from the latter on guide rails, and cooperating driver elements acting only in the circumferential direction on the filter drum and arranged in each case at a distance from one another are provided on the transport element and on the filter drum.
Abstract:
The invention relates to a device for receiving and separating chips and cooling liquid collecting on machine tools, the cooling liquid being returned for reuse and the chips being discharged, having a receiving tank (1) for receiving the chips and the cooling liquid, a rising guide section (3) adjoining the receiving tank (1), an elevated delivery section (4) adjoining the guide section (3), a chain-like closed transport element which, at least in the region receiving the chips and the cooling liquid and in the delivery section (4), is guided via deflecting elements (6, 7), of which at least one is coupled to a rotary drive, and a rotatably mounted filter drum (12) which is in drive connection with the transport element. The object of the invention is to propose a solution for reducing the bearing load of the filter drum in such a device and for making it possible for a filter cake to form on the outside on the circumference of the drum despite a continuously revolving transport element, this filter cake positively influencing the filter effect. This is achieved in that the transport element is guided along the filter drum (12) at a radial distance from the latter on guide rails (13), and in that cooperating driver elements acting only in the circumferential direction on the filter drum (12) and arranged in each case at a distance from one another are provided on the transport element and on the filter drum (12).
Abstract:
A continuous-belt drilling mud separation unit is removably mounted in a box-like housing disposed in the flow path of drilling mud or drilling fluids and is operated by a motor on the housing. The separation unit includes a generally rectangular frame, a tensioning system, and a wide continuous belt in the form of a mesh screen, chain, self-cleaning chain link belt, or combination chain link belt and wire mesh screen which extends around rollers or sprockets and is driven in a continuous loop moving along the longitudinal axis of the frame. As drilling mud or drilling fluids are conducted onto the moving belt, liquids and particles smaller than the openings in the belt pass through the openings and liquids and particles larger than the openings are transported on the moving belt and are discharged off of one end as the belt completes its path. The drilling mud separation system is installed upstream from a conventional solids control equipment, such as shale shakers, and removes large amounts of large drill solids and gumbo from the drilling mud or drilling fluid prior to the drilling fluid or drill mud flowing to the conventional solids control equipment. By removing large drill solids and gumbo from the drilling mud or drilling fluid, the present apparatus improves the efficiency and performance and reduces the cost of operating and maintaining the conventional solids control equipment.
Abstract:
A pair of cylindrical composite rollers formed of a metallic drum having a thick outer elastomeric layer are mounted transversely in a rectangular frame of a drilling mud separation unit over which a wide endless-loop chain-link belt is driven in a continuous loop moving along the longitudinal axis of the frame. The drive roller has a plurality of axially spaced circumferential rows of radially extending teeth that are machined in the surface of the elastomeric material. The endless belt is formed of a plurality of laterally adjacent jointed links hinged together by transverse rods. As drilling mud or drilling fluids are conducted onto the moving belt, liquids and particles smaller than the openings in the belt pass through the openings and liquids and particles larger than the openings are transported on the moving belt and are discharged off of one end as the belt completes its path. The teeth of the drive roller are sized and spaced to receive and engage the plurality of laterally adjacent jointed links of the wide belt and are of sufficient length to protrude slightly beyond the outer surface of the links as they pass around the front drive roller to dislodge gumbo and other large solids which may otherwise stick in the openings of the links and clog the belt. The elastomeric roller surfaces and teeth reduce wear and prevent metal-to-metal contact and sparking.
Abstract:
A bypass diverter box disposed upstream from conventional solids control equipment of a mud system of a drilling rig contains a drilling mud separation unit having a continuous-loop scalper screen that is driven in a continuous loop to separate, convey and discharge large amounts of gumbo, heavy clays and drill solids at the end of the separation unit. The flow divider box is a box-like housing with a verter plate, upper and lower baffle plates and a grate that allows drilling fluid or drilling mud to be selectively directed to the mud separation unit to be separated prior to passing to the conventional downstream solids control equipment or allows the fluid to bypass the separation unit and flow directly to the conventional solids control equipment. The bypass diverter box baffle plates, diverter plate and grate, and selective utilization of the mud separation unit removes large amounts of gumbo, heavy clays and drill solids from the drilling mud and allows high flow rates to be easily processed by shale shakers and other conventional downstream solids control equipment of the mud system and compliments the drilling operations with respect to changes in the lithology, geological formations, or loss of returns in relation to the gallons pumped or folume of drilling fluid or drilling mud entering the bypass diverter box.
Abstract:
A wide endless-loop chain-link drilling mud separation belt formed of a plurality of laterally adjacent jointed links hinged together by transverse rods is pre-stretched prior to its installation and use on a drilling mud separation unit to prevent subsequent elongation, distortion, misalignment, chain tooth jumping, and side loading. The chain-link belt is installed on and driven in a continuous loop around a pair of parallel spaced cylindrical rollers adjustably mounted transversely in a rectangular frame of a hydraulic tensioning machine. The drive roller has a plurality of axially spaced circumferential rows of radially extending teeth that engage the openings in the links and the other roller has a smooth circumference. The drive roller and rear roller are mounted in inner front and rear tensioning frame assemblies, respectively, that are connected by hydraulic cylinders which extend and retract to move the rollers relative to one another and adjustably apply and maintain tension force in the moving chain-link belt as it is driven in a continuous loop over a period of time sufficient to achieve the desired linear expansion. In a preferred embodiment, the cylindrical rollers are formed of a metallic drum having a thick outer elastomeric layer and the teeth of the drive roller are machined into the surface of the elastomeric material to prevent metal-to-metal contact and reduce heat, wear, and friction.
Abstract:
A rotating self-cleaning screen capable of functioning as a dredge cutterhead, and also usable to screen debris from a conduit. A motor-driven rotating drum screen having openings defined in the periphery thereof includes a debris ejector rotating about an axis parallel to the drum screen axis utilizing a plurality of teeth which synchronously extend through the screen openings at a predetermined peripheral location ejecting debris from the screen openings. Apparatus is provided for stripping the debris from the teeth, and receiving debris removed from the screen.