Abstract:
A closed-loop ultrasonic welding apparatus for sealing or welding thermoplastic material on a continuous basis wherein the material to be welded is fed through a weld station comprising a horn and anvil. The apparatus includes means for providing a first signal commensurate with a desired ultrasonic energy density in the material when welded, a second signal responsive to the feed speed of the material through the weld station, and a third signal commensurate with the power coupled by a power supply via a transducer and the horn to the material at the weld station. Control means receive the first, second and third signals and produce an error signal, which is responsive to the difference between the desired energy density and the actual energy density coupled to the material. After being subjected to further processing the error signal is converted to a control signal for controlling the output from said power supply and/or controlling the engagement force between the horn and material. Hence, the welding apparatus causes a predetermined energy density in the welded material irrespective of disturbances or changes in feed speed, engagement force between the horn and material, or the material itself.
Abstract:
A method of welding two thermoplastic workpieces (W) together along a predetermined weld line during a weld cycle utilizing a high frequency vibration sonic or ultrasonic welding apparatus. This welding apparatus includes an electroacoustic transducer (18) which transmits such vibrations to a horn (19) which is dimensioned to be resonant with the horn being brought into forced engagement with at least one of the workpieces to be welded. The method comprising the steps of bringing the workpieces into bearing relation against one another along the weld line. Then the electroacoustic transducer is energized so as to resonate the horn with a desired motional amplitude. Forceful contact is established between the horn and one of the workpieces. Then, the forceful contact between the horn and the one workpiece is maintained throughout the weld cycle. The motional amplitude of the horn is varied in accordance with a desired motional amplitude profile.
Abstract:
A method for regulating the supply of energy to a sealing device for the sealing of thermoplastic material includes supplying electric energy to a sealing device pressed against the combined thermoplastic material with whose help the said electric energy is converted to thermal energy. The amount of energy supplied to the sealing device is variable to compensate for heat losses brought about by heat leakage during the sealing opertion. An arrangement for carrying out the method is also disclosed.
Abstract:
This invention refers to a means for providing high voltage transient protection to piezoelectric wafers used in ultrasonic converters. The means is particularly useful in converters used for ultrasonic insertion applications.
Abstract:
Apparatus and method for determining the operative effectiveness of a vibrating means coupled to a non-linear load, said apparatus comprising a vibrating means operatively connected to a source of vibratory energy and having coupling means for connecting to a non-linear load, vibration sensing means electrically connected to a harmonic analyzing means having an output electrically connected to an indicator means which may include a display means and a control means.
Abstract:
The present invention concerns an ultrasonic vibration system comprising a sonotrode which has two sonotrode end faces and a circumferentially extending lateral surface connecting the two sonotrode end faces together, wherein the sonotrode has an elongate core element and at least one wing element, wherein core element and wing element respectively extend from the one sonotrode end face to the other sonotrode end face in a longitudinal direction, wherein the wing element has a sealing surface which is provided to come into contact with a material for processing thereof and is connected to the core element by way of a plurality of webs spaced from each other in the longitudinal direction of the core element, and a converter which is optionally connected to the sonotrode by way of an amplitude transformer. According to the invention it is proposed that the ultrasonic vibration system is connected to a machine stand by way of a mounting connected to the lateral surface.
Abstract:
The present invention relates to an ultrasonic vibration system (1) comprising a sonotrode which has two sonotrode end faces (8, 8′) and a circumferential lateral surface that connects said sonotrode end faces (8, 8′) with each other. The sonotrode has an elongate core element (2) and at least one wing element (3, 4), each core element (2) and wing element (3, 4) longitudinally extending from the one sonotrode end face (8) to the other sonotrode end face (8′). The wing element (3, 4) has a sealing surface (7) which is designed to be in contact with a material for the purpose of processing same and which is connected to the core element (2) via a plurality of longitudinally interspaced connecting portions (5, 6). The ultrasonic vibration system further comprises a converter (9) which is optionally connected to the sonotrode via an amplitude transformer (11). According to the invention, the converter (9) or the amplitude transformer (11) is connected to the lateral surface of the sonotrode
Abstract:
The present invention relates to an output stage for adapting an AC voltage signal of an ultrasound generator to a converter connectable to the output stage, wherein the output stage has two input terminals for receiving the AC voltage produced by the ultrasound generator and two output terminals for outputting an adapted AC voltage, as well as an output transformer with a primary coil having a number n1 turns and a secondary coil with a number n2 turns, the output transformer having a main inductance LH as well as a leakage inductance Lσ, the two input terminals being connected to one another via the primary coil and the two output terminals being connected to one another via the secondary coil. In order to disclose an output transformer, which allows an economical and uncomplicated adaptation of a generator output to the converter input, it is proposed according to the invention that a filter capacitor CP is provided, which either connects the two output terminals in parallel to the secondary coil or connects an output terminal to a tap of the secondary coil or is connected to a filter coil with n3 turns, which is inductively coupled to the primary and the secondary coil.
Abstract:
A device for processing workpieces uses ultrasound, with an resonant system comprising an ultrasound generator, an ultrasound sonotrode, and an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode. The ultrasound generator comprises a regulation means which has a regulation member connected upstream of the ultrasound generator to receive a feedback signal from the resonant system and to generate a regulation variable which is supplied to the ultrasound generator. A connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is linked to a process variable from the processing procedure.
Abstract:
The method of controlling a linear vibration welding apparatus, in accordance with the invention, may comprise the steps of: fastening a first workpiece portion in a fixed position; fastening a second workpiece portion to a reciprocating member; energizing a first single winding magnet with direct current power to create a magnetic field; sensing a location of the reciprocating member with respect to a zero point; and energizing a second magnet when the reciprocating member has crossed the zero point when moving towards the first magnet. The linear vibration welding apparatus in accordance with the invention may comprise: a frame; a flexure array; a first magnet assembly; a second magnet assembly; a digital controller; and direct current amplifiers for powering the magnet assemblies.