Abstract:
A reciprocating pump system is utilized. The system facilitates the prediction of failure modes due to degradation of pump components. A sensor system is used to monitor parameters indicative of abnormal events or wear occurring in specific components, such as pump valves. The indications of wear can be used to predict valve failure or other component failure within the reciprocating pump.
Abstract:
A pump monitoring system may include a sensor for monitoring a parameter of a pump system. The sensor may include at least one of an ammeter in electrical communication with an electric motor driving a pump and a torque sensor on a drive shaft that drives a pump. The system may also include a controller in data communication with the sensor to receive sensor data. The controller may be configured to assess the performance of the respective pump in one or more ways. At least one of the one or more ways may include reliance on the sensor data from only one sensor to identify valve or seat wear or failure. Alternatively or additionally, at least one of the one or more ways may identify valve or seat wear or failure without reliance on pump output pressure.
Abstract:
A monitoring system may include a position sensor, a strain gauge, and a computing device for determining the condition of a valve in a chamber of a pump using strain measurements. The strain gauge may determine strain in the chamber. The position sensor may determine the position of a crankshaft coupled to a plunger in the chamber. The computing device may receive signals generated by the strain gauge and the position sensor related to the strain in the chamber and the position of the crankshaft, respectively, and may process the signals to determine delays in the actuation of the valves.
Abstract:
A pump for pumping fluid includes a pressure sensor disposed in the discharge outlet that communicates with a plurality of pumping chambers. The pressure sensor monitors the discharge pressure and transmits the discharge pressure to a logic device. The logic device is configured to analyze the discharge pressure verses time, determine a peak-to-peak amplitude associated with the discharge pressure verses time, and to detect a pressure spike corresponding to the maximum or high peak-to-peak amplitude. The pressure spike may correspond to uncharacteristic operation of a discharge valve or a suction valve associated with the pump.
Abstract:
Detecting a failure mode of a fluid flow controller configured to control fluid flow between first and second chambers of a downhole positive displacement pump and a flow line, wherein the positive displacement pump comprises a piston moving in an axial reciprocating motion, and subsequently adjusting operation of the downhole positive displacement pump based on the detected failure mode such that the downhole positive displacement pump piston operates differently in different axial directions.
Abstract:
Detecting a failure mode of a fluid flow controller configured to control fluid flow between first and second chambers of a downhole positive displacement pump and a flow line, wherein the positive displacement pump comprises a piston moving in an axial reciprocating motion, and subsequently adjusting operation of the downhole positive displacement pump based on the detected failure mode such that the downhole positive displacement pump piston operates differently in different axial directions.
Abstract:
Detecting a failure mode of a fluid flow controller configured to control fluid flow between first and second chambers of a downhole positive displacement pump and a flow line, wherein the positive displacement pump comprises a piston moving in an axial reciprocating motion, and subsequently adjusting operation of the downhole positive displacement pump based on the detected failure mode such that the downhole positive displacement pump piston operates differently in different axial directions.
Abstract:
A method for monitoring a condition of at least one valve positioned with respect to at least one of a first chamber and a second chamber of a reciprocating compressor is provided. The method includes establishing a compressor operation cycle including a valve opening event, a valve closing event and/or a rod reversal event. A crank angle is determined at each of the valve opening event, the valve closing event and/or the rod reversal event during the compressor operation cycle using at least one of a static pressure input and a machine speed input. The method further include diagnosing a valve leak condition during the compressor operation cycle at the valve closing event, wherein the at least one valve is closed.
Abstract:
The present invention relates to the compressors technological field used preferentially in cooling systems. Problem to be solved: Difficulty in detecting improper opening of the high pressure suction valve in multiple suction reciprocating compressor and, in more severe cases, interrupts operation of low pressure line(s). Problem resolution: Implementation of method which monitors at least one variable proportional to electrical engine torque, and based on detection of at least on positive peak of said variable proportional to torque of said electrical engine, identify and/or detects—in real time—improper opening of the valve.
Abstract:
A spray system includes a fluid source, a sprayer, a pump cylinder, a plunger, a pump motor, first and second inlet and outlet valves, a plurality of valve seals, a seal lubricant reservoir, and gravity fed seal lubricant lines. The pump cylinder is disposed fluidly between the fluid source and the sprayer. The plunger is situated within the pump cylinder and positioned by a displacement rod. The pump motor is configured to drive the displacement rod so as to reciprocate the plunger within the pump cylinder. The valve seals are disposed about the each of the first and second inlet and outlet valves. The lubricant seal lines carry seal lubricant from the reservoir to each of the valve seals.