Abstract:
The present invention provides a new composite material comprising a porous matrix made of metal, metal alloy or semiconducting material and hollow fullerene-like nanoparticles of a metal chalcogenide compound or mixture of such compounds. The composite material is characterized by having a porosity between about 10% and about 40%. The amount of the hallow nanoparticles in the composite material is 1-20 wt. %.
Abstract:
In a sliding bearing in which a bearing metal layer is covered with a coating layer, the coating layer comprises a thermosetting resin as a base resin and soft metal particles dispersed in the base resin in an amount of 0.1 to 10% by volume based on the volume of the coating layer. The soft metal is harder than the base resin and has a higher thermal conductivity than the base resin, so that the wear resistance and anti-seizure property of the sliding bearing are improved. In particular, when the soft metal particles are of copper, silver, tin, zinc or the like, the soft metal particles react with the sulfur contained in a lubricating oil to form a thin metal sulfide film excellent in lubricity on the surface of the particles, whereby the coefficient of friction is made smaller.
Abstract:
Waterborne lubricants comprising: (A) water-soluble inorganic salt; (B) homogeneously dispersed solid lubricant; (C) at least one homogeneously emulsified substance selected from mineral oils, animal and plant oils and fats, and synthetic oils; (D) surfactant; and (E) water, in which the weight ratio (B)/(A) is from 0.05:1 to 2:1 and the weight ratio {C/(A+B)} is from 0.05:1 to 1:1, provide a one-step, highly lubricating waterborne lubricant for use in the cold plastic working of metals. This waterborne lubricant can replace the conversion coating treatment (phosphate, oxalate, etc.)+reactive soap treatment combined lubrication system now in general use and is free of the environmental issues associated with the combined lubrication system, provides for facile coating removal, and is not subject to the decline in seizure resistance caused by nonuniform add-on when large numbers of workpieces are treated together by immersion.
Abstract:
Mucilages and mucilage extracts are disclosed that are effective as water-soluble, non-toxic, biodegradable, environmentally benign lubricants and/or coolants for a variety of industrial and machining purposes. One embodiment of the invention is a cooling and/or lubricating composition comprises a sufficient amount of the mucilage to cool and/or lubricate a machining surface. Other embodiments further comprise a sufficient amount of a preservative to substantially inhibit degradation of the composition. Also encompassed within the scope of this invention are methods for making mucilage-comprising cooling and/or lubricating compositions, as well as concentrating and drying such compositions. Other aspects of this invention are methods for machining a surface, comprising extracting a mucilage, adding a sufficient amount of a preservative to substantially inhibit degradation of the mucilage to form a mucilage mixture, applying the mucilage mixture to a surface to be machined, and thereafter machining the surface. In another aspect, the invention provides methods for lubricating and/or cooling a machining surface comprising extracting a mucilage, adding a sufficient amount of a preservative to substantially inhibit degradation of the mucilage to form a mucilage mixture, and applying the mucilage mixture to the machining surface to act as a lubricant and/or coolant. A farther aspect of this invention is the use of plant mucilages to coat the outer hull of watercraft, thereby reducing friction and drag, and increasing the speed of the craft. Optionally, such a composition may further comprise a cream wax.
Abstract:
In accordance with the method according to the invention, for the production of the plastics overlay, first of all a paste is made of a plastics dispersion and fillers. This paste is free of organic solvents and is applied to a sintered porous metal layer. The multilayer material thus produced is then sintered. Since the use of organic solvents is dispensed with, health risks and the risk of fire are reduced. Moreover, the composite materials produced according to the invention exhibit excellent cavitation resistance. In addition to conventional lubricant-free applications, such as bearings, these composite materials may consequently be used in particular in gear pumps and shock absorbers.
Abstract:
A self lubricating, friction and wear reducing composite material useful over a wide temperature range of from cryogenic temperature up to about 900.degree. C. contains 60-80 wt. % of particulate Cr.sub.2 O.sub.3, dispersed in a metal binder of a metal alloy containing Cr and at least 50 wt. % of Ni, Cr or a mixture of Ni and Cr. It also contains 5-20 wt. % of a fluoride of at least one Group I, Group II, or rare earth metal and, optionally, 5-20 wt. % of a low temperature lubricant metal. Such as Ag, Au, Pt, Pd, Rh and Cu. This composite exhibits less oxidation instability and less abrasiveness than composites containing chromium carbide, is readily applied using plasma spray and can be ground and polished with a silicon carbide abrasive.
Abstract:
A swash plate type compressor having a cylinder block with cylinder bores disposed parallel to the axis of the cylinder block. A rotary shaft rotatably mounted within the cylinder block carries an aluminum swash plate. The swash plate is fixed to the rotary shaft and has two facial surfaces and an end surface. The facial surfaces have a coating of between 0.0005 inches to 0.002 inches of a heat curable, cross-linked polyfluoro elastomer bonded directly to the aluminum, a lubricious additive and a load bearing additive. A piston reciprocally fitted within the cylinder bore contains shoes which slideably intervene between the piston and the swash plate facial surfaces and reciprocate the pistons by rotation of the swash plate. The coating on the swash plate permits the use of slow silicon alloy aluminum without the need of metal plating or high finish polishing.
Abstract:
A lubricant and surface conditioner for formed metal surfaces, particularly aluminum and tin beverage containers, reduces the coefficient of static friction of said metal surfaces and enables drying said metal surfaces at a lower temperature. The conditioner includes a water-soluble organic material selected from amine oxides and quaternary ammonium salts, fluozirconate, fluohafnate, or fluotitanate ion, and preferably also phosphate and nitrate ions. Good resistance to damaging the friction reducing effect by overheating and to staining of the domes of treated containers during pasteurization can be achieved.
Abstract:
An ultrafine particle copper, tin, nickel, zinc lubricant with a surface area of from 5 to 70 m.sup.2 /g and a particle size of from about 0.01 to about 0.5 .mu.m. The powder dispersed in a carrier to form a dispersion stabilized by Brownian movement.
Abstract:
This invention provides a coating for zinc coated steel surfaces and other zinc containing alloys, including zinc/iron, zinc/nickel, zinc/cobalt, zinc/aluminum, and any other suitable metal surface. The coating product of this inventions contains the following ingredients: copolymers made from acrylic, vinylacrylic, and acrylstyrene monomers, has carboxylic radicals from acrylic and/or methacrylic acids, and has an Ia of 30 to 60 mg. of KOH. The water soluble copolymers and lubricatory additives, which include natural or synthetic waxes, graphite, and molybdenum sulfide, are in solid form dispersed in aqueous solution at a ratio of from 1 to 10%.