Abstract:
The production of solid lubricant agglomerates by combining solid lubricant powder, an inorganic binder, other fillers if optionally desired, and a liquid to form a mixture, and driving off the liquid to form dry agglomerates which are subsequently classified by size or milled and classified by size to yield agglomerates of a desired size range. These agglomerates are then treated to stabilize the binder, thereby strengthening the binder and rendering it nondispersible in the liquid. The undesired size ranges can be readily recycled because the agglomerates with untreated binder can be reprocessed, thereby promoting high recovery rates.
Abstract:
The invention provides a lube oil which exhibits low vapor pressure despite having low viscosity, is non-flammable, exhibits excellent heat resistance, has tribological characteristics equivalent to those of conventional hydrocarbon-based lube oils, and can be used for a long time under very severe conditions such as high temperature and vacuum. The lube oil contains, as a base oil, an ionic liquid formed of a cation and an anion and having an ion concentration of 1 mol/dm 3 or more.
Abstract:
An aqueous lubricant used for plastic working of metallic material which comprises (A) a water soluble inorganic salt, (B) lubricative agent selected from molybdenum disulfide and graphite and (C) wax, wherein the components are dissolved or dispersed in water, and wherein a concentration ratio (weight ratio) of (B) /(A) is in the range of 1.0∼5.0 and (C) / (A) is 0.1∼1. 0. And a method of lubricative film processing on a metallic material, in that the lubricative film formed by applying the aqueous lubricant is in a dried weight of 0.5∼40g/m 2 . A water soluble inorganic salt (A) is preferably selected from the group consisting of a sulfate, a silicate, a borate, a molybdete and a tungstate. The wax (C) is preferably a natural wax or a synthetic wax which is dispersed in water and has a melting point of 70∼150°C. The aqueous lubricant can be used for imparting excellent lubricity with ease to the surface of a metal having no chemical conversion layer formed thereon.
Abstract:
An antifriction coating comprises a lubricant, a corrosion inhibitor, and a solvent, wherein the lubricant comprises a mixture of phenolic resin, epoxy resin, polyvinylbutyral resin and polyolefin wax, and the corrosion inhibitor comprises aluminium particles, zinc particles and a metal phosphate. Substrates are preferably pretreated by a phosphating process prior to coating with the antifriction coating. The antifriction coating is useful for coating substrates such as nuts, bolts and other fasteners, door, bonnet and boot lock parts, hinges, door stoppers, window guides, seat belt components, brake rotors and drums, and other transportation industry related parts.
Abstract:
Dry film lubricant coatings are provided by using a silicone resin binder, either as an aqueous emulsion or in a solvent-based system, to fix an alkaline earth metal fluoride to a substrate. The compositions used to apply the coatings may also include relatively minor amounts of xylene, ammonium benzoate, a wetting agent, and/or a porosity-inducing agent-although none of those additives remains in the cured coating. Multi-layer dry film lubricant coatings are also disclosed, with the multi-layer coating having a basecoat layer as described above, and a topcoat layer made of a layer-lattice solid such as graphite or molybdenum disulfide, and a silicone resin, aluminum phosphate or an alkali metal silicate binder.
Abstract:
The invention concerns a composition for preparing metal products designed to be shaped by at least one mechanical process of plastic deformation such as wire drawing, rolling, calendering, forging, swaging and the like, without notable shrinkage of substance. The invention is characterised in that it comprises a film-forming binder, at least an additive reactive with the metal, at least a lubricating additive and at least an anticorrosive additive. The invention also concerns a method for preparing said metal products using the claimed composition.
a metal material subjected to a treatment for seizure prevention, comprising a metal base material and a film formed thereon, composed of a carbodiimide group-containing resin obtained from an aromatic polyisocyanate or of a mixture of said carbodiimide group-containing resin and a lubricant; and a method for producing a metal material subjected to a treatment for seizure prevention, which method comprises coating, on a metal base material, a carbodiimide group-containing resin obtained from an aromatic polyisocyanate or a mixture of said carbodiimide group-containing resin and a lubricant, and then subjecting the coated metal base material to a heat treatment at a temperature of 120°C or higher.
The metal material subjected to a treatment for seizure prevention, according to the present invention can alleviate the problems of the prior art and, when processed into a clamping material used for land or marine structures, etc., can prevent suppress the seizure (which may occur in initial clamping or repeated clamping) and enables clamping and removal (dismantling) of a plurality of times.
Abstract:
A process for drawing wire employing a lubricant comprising perfluorocarbon compounds (PFCs), including aliphatic perfluorocarbon compounds ( alpha -PFCs) having the general formula CnF2n+2, perfluoromorpholines having the general formula CnF2n+1ON, perfluoroamines (PFAs) and highly fluorinated amines (HFAs), and perfluoroethers (PFEs). Such fully and highly fluorinated carbon compounds exhibit a very high degree of thermal and chemical stability due to the strength of the carbon-fluorine bond. Further, because the compounds are fully fluorinated, and therefore do not contain chlorine and bromine, they have zero ozone depletion potential (ODP). Further, because the compounds are photochemically non-reactive in the atmosphere, they are not precursors to photochemical smog and are exempt from the United States Environmental Protection Agency (EPA) volatile organic compound (VOC) definition. Further, because they are volatile, the compounds are easily removed at the end of the process without need for an additional cleaning step. The process provides wire at significantly higher production speeds and longer die life with improved quality and less byproduct debris.