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公开(公告)号:US20230121648A1
公开(公告)日:2023-04-20
申请号:US17963958
申请日:2022-10-11
Applicant: Align Technology, Inc.
Inventor: Viswanath Meenakshisundaram , Peter Dorfinger , Umesh Upendra Choudhary , Michael Christopher Cole
IPC: B29C64/214 , B29C64/124 , B29C64/245 , B29C64/393 , B33Y30/00 , B33Y50/02
Abstract: A system includes a carrier film including an outer surface and an inner surface. The inner surface is configured to contact rollers. The system further includes a first blade configured to form a layer of resin on the outer surface of the carrier film. The system further includes a second blade configured to prevent printed features from contacting the first blade. The system further includes a build platform. A portion of the layer of resin is to be added to an object being formed on the build platform.
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公开(公告)号:US10471741B2
公开(公告)日:2019-11-12
申请号:US16439450
申请日:2019-06-12
Applicant: Align Technology, Inc.
Inventor: Michael Christopher Cole
IPC: B41M5/00 , B41J3/407 , B41J11/00 , C09D11/322 , C09D11/101 , A61C7/08 , B41M7/00
Abstract: Provided herein are methods of obtaining good photocured-ink adhesion to low surface energy materials. The methods have greatly improved adhesion of photocured ink on low surface energy materials, including those that are subjected to high humidity or wet environments. The methods take into account the glass transition temperature (Tg) of the materials and the onset for the glass transition temperature, including ink applied to an exposed surface of the material at an elevated temperature that is close to the Tg of the material. The ink is allowed to sit briefly or soak, such as for more than 1 second, before the ink is cured. The ink may be photocured. Furthermore, the methods do not require solvents or surface treatment, including plasma or corona treatments, to obtain good ink adhesion.
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公开(公告)号:US10336102B2
公开(公告)日:2019-07-02
申请号:US15945224
申请日:2018-04-04
Applicant: Align Technology, Inc.
Inventor: Michael Christopher Cole
Abstract: Provided herein are methods of obtaining good photocured-ink adhesion to low surface energy materials. The methods have greatly improved adhesion of photocured ink on low surface energy materials, including those that are subjected to high humidity or wet environments. The methods take into account the glass transition temperature (Tg) of the materials and the onset for the glass transition temperature, including ink applied to an exposed surface of the material at an elevated temperature that is close to the Tg of the material. The ink is allowed to sit briefly or soak, such as for more than 1 second, before the ink is cured. The ink may be photocured. Furthermore, the methods do not require solvents or surface treatment, including plasma or corona treatments, to obtain good ink adhesion.
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公开(公告)号:US12290979B2
公开(公告)日:2025-05-06
申请号:US17689852
申请日:2022-03-08
Applicant: Align Technology, Inc.
Inventor: Mehdi Mojdeh , Michael Christopher Cole , Peter Dorfinger , Shiva P. Sambu
IPC: B29C64/118 , B29C64/188 , B29C64/209 , B29C64/232 , B29C64/245 , B29C64/264 , B29C64/295 , B29C64/307 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y80/00
Abstract: A method of three-dimensional (3D) printing includes heating a photo-curable material and extruding the photo-curable material from a nozzle to form a first layer of an object according to a digital file, wherein the first layer has a first shape specified by the digital file, and wherein the first shape has a first minimum line width based on a diameter of the nozzle. The method further includes directing a light beam onto the first layer according to the digital file or an additional digital file to cure a portion of the first layer, wherein the cured portion of the first layer has a second shape, wherein the second shape may comprise features that are smaller than the first shape.
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公开(公告)号:US12269226B2
公开(公告)日:2025-04-08
申请号:US18449593
申请日:2023-08-14
Applicant: Align Technology, Inc.
Inventor: Peter Dorfinger , Michael Christopher Cole
IPC: B29C64/386 , A61C13/14 , A61C13/15 , B29C64/264 , B29C71/04 , B29L31/00 , B33Y10/00 , B33Y40/20 , B33Y50/00 , B33Y80/00
Abstract: Methods for manufacturing objects are provided herein. In some embodiments, a method includes receiving a dental appliance formed using an additive manufacturing process, the dental appliance including a plurality of appliance portions. The method can include identifying, based on sensor data, a location of a subset of the appliance portions on the dental appliance. The method can further include applying energy to a subset of the appliance portions to selectively modify one or more material properties of the subset of the appliance portions.
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公开(公告)号:US20250009476A1
公开(公告)日:2025-01-09
申请号:US18654887
申请日:2024-05-03
Applicant: Align Technology, Inc.
Inventor: Michael Christopher Cole , Xiance Wang , Umesh Upendra Choudhary , Kejia Yang
Abstract: The present disclosure provides polymeric materials comprising semicrystalline sulfur-containing polymers, methods and curable compositions for making the same, and orthodontic appliances made from said polymeric materials.
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公开(公告)号:US12097655B2
公开(公告)日:2024-09-24
申请号:US18214437
申请日:2023-06-26
Applicant: Align Technology, Inc.
Inventor: Mehdi Mojdeh , Michael Christopher Cole , Peter Dorfinger , Shiva P. Sambu
IPC: B29C64/118 , B29C64/188 , B29C64/209 , B29C64/232 , B29C64/245 , B29C64/264 , B29C64/295 , B29C64/307 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y80/00
CPC classification number: B29C64/118 , B29C64/188 , B29C64/209 , B29C64/232 , B29C64/245 , B29C64/264 , B29C64/295 , B29C64/307 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y80/00
Abstract: A method of 3D printing comprises extruding one or more photo-curable materials from a nozzle to form a first layer that has a first shape specified by the one or more digital files, wherein the first shape corresponds to a first minimum line width that is based on, and narrower than, a diameter of the nozzle. The method further includes directing a light beam onto the first layer according to the one or more digital files to cure a portion of the first layer to create a first cured layer, wherein the first cured layer corresponds to a second shape of a first layer of a 3D printed orthodontic aligner, wherein the light beam has a beam diameter that is smaller than the diameter of the nozzle, and wherein the second shape has a second minimum line width that is smaller than the first minimum line width.
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公开(公告)号:US20240300174A1
公开(公告)日:2024-09-12
申请号:US18600201
申请日:2024-03-08
Applicant: Align Technology, Inc.
Inventor: Peter Dorfinger , Michael Christopher Cole
IPC: B29C64/245 , B33Y30/00
CPC classification number: B29C64/245 , B33Y30/00 , B29K2995/0026
Abstract: Substrates and associated materials for additive manufacturing are provided. In some embodiments, a device for manufacturing an object from a curable material includes a substrate configured to support the curable material during an additive manufacturing process. The substrate can be at least partially transparent to a wavelength of energy that cures the curable material. The substrate can include a first layer with a first material configured to inhibit adhesion to the curable material. The substrate can also include a second layer with a second material having one or more of increased mechanical strength or increased heat resistance relative to the first material.
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公开(公告)号:US12053925B2
公开(公告)日:2024-08-06
申请号:US17963958
申请日:2022-10-11
Applicant: Align Technology, Inc.
Inventor: Viswanath Meenakshisundaram , Peter Dorfinger , Umesh Upendra Choudhary , Michael Christopher Cole
IPC: B29C64/214 , A61C7/08 , A61C7/10 , B29C64/124 , B29C64/223 , B29C64/245 , B29C64/255 , B29C64/321 , B29C64/393 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B29L31/00 , B33Y80/00
CPC classification number: B29C64/214 , A61C7/08 , A61C7/10 , B29C64/124 , B29C64/223 , B29C64/245 , B29C64/255 , B29C64/321 , B29C64/393 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B29L2031/753 , B33Y80/00
Abstract: A system includes a carrier film including an outer surface and an inner surface. The inner surface is configured to contact rollers. The system further includes a first blade configured to form a layer of resin on the outer surface of the carrier film. The system further includes a second blade configured to prevent printed features from contacting the first blade. The system further includes a build platform. A portion of the layer of resin is to be added to an object being formed on the build platform.
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50.
公开(公告)号:US20240140065A1
公开(公告)日:2024-05-02
申请号:US18494216
申请日:2023-10-25
Applicant: Align Technology, Inc.
Inventor: Umesh Upendra Choudhary , Michael Christopher Cole , Crystal Tjhia
Abstract: Materials and additively manufactured objects including mechanically interlocking elements are provided. In some embodiments, a dental appliance includes an appliance body made at least partially out of a composite material. The composite material can include an interlocking structure having a plurality of interlocking elements. The interlocking structure can have a first mechanical property. The composite material can also include a matrix surrounding at least a portion of the interlocking structure. The matrix can have a second mechanical property different from the first mechanical property.
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