公开(公告)号：US11351697B2

公开(公告)日：2022-06-07

申请号：US16591058

申请日：2019-10-02

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Andrew Peter Kittleson ,  Dale Charles Marshall ,  Gary Edward Merz ,  Eric Lee Miller ,  Emmanuel Chima Okpara ,  Conor James Walsh

IPC: C04B35/10 ,  F27B9/14 ,  B28B11/24 ,  C04B35/115 ,  C04B35/638 ,  C04B35/486 ,  C04B35/64 ,  B32B27/32

Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

公开(公告)号：US20210363065A1

公开(公告)日：2021-11-25

申请号：US17236528

申请日：2021-04-21

Applicant: Corning Incorporated ,  Shanghai Institute of Ceramics, Chinese Academy of Sciences

Inventor： Michael Edward Badding ,  Jun Jin ,  Zhen Song ,  Jianmeng Su ,  Zhaoyin Wen ,  Tongping Xiu ,  Chujun Zheng

IPC: C04B35/48 ,  H01M10/0525 ,  H01M10/0562

Abstract: A sintered composite ceramic, including: a lithium-garnet major phase; and a lithium-rich minor phase, such that the lithium-rich minor phase comprises LixZrO(x+4)/2, with 2≤x≤10.

公开(公告)号：US20210043968A1

公开(公告)日：2021-02-11

申请号：US17077330

申请日：2020-10-22

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Indrajit Dutta ,  Lanrik Wayne Kester ,  Xinghua Li

IPC: H01M10/0562 ,  H01M2/14

Abstract: The disclosure relates to ceramic lithium ion electrolyte membranes and processes for forming them. The ceramic lithium electrolyte membrane may comprise at least one ablative edge. Exemplary processes for forming the ceramic lithium ion electrolyte membranes comprise fabricating a lithium ion electrolyte sheet and cutting at least one edge of the fabricated electrolyte sheet with an ablative laser.

公开(公告)号：US20200031014A1

公开(公告)日：2020-01-30

申请号：US16591058

申请日：2019-10-02

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Andrew Peter Kittleson ,  Dale Charles Marshall ,  Gary Edward Merz ,  Eric Lee Miller ,  Emmanuel Chima Okpara ,  Conor James Walsh

IPC: B28B11/24 ,  C04B35/115 ,  C04B35/638 ,  C04B35/486 ,  C04B35/64

Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

公开(公告)号：US10211481B2

公开(公告)日：2019-02-19

申请号：US14934297

申请日：2015-11-06

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  Xinyuan Liu ,  Yanxia Ann Lu

IPC: H01M10/0562 ,  H01M10/0525 ,  H01M4/90 ,  H01M4/40 ,  H01M12/08 ,  H01M8/08 ,  H01M4/38 ,  H01M4/525 ,  C04B35/486 ,  H01M10/0585

Abstract: An air stable solid garnet composition, comprising:a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.

公开(公告)号：US20180301754A1

公开(公告)日：2018-10-18

申请号：US15953050

申请日：2018-04-13

Applicant: CORNING INCORPORATED ,  SHANGHAI INSTITUTE OF CERAMICS, CHINESE ACADEMY OF SCIENCES

Inventor： Michael Edward Badding ,  Yinghong Chen ,  Xiao Huang ,  Cai Liu ,  Xinyuan Liu ,  Yanxia Ann Lu ,  Zhen Song ,  Zhaoyin Wen ,  Tongping Xiu ,  Nathan Michael Zink

IPC: H01M10/0562 ,  H01M10/052 ,  C04B35/486 ,  C04B35/626 ,  C04B35/64 ,  C04B35/48 ,  C04B35/495

Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.

公开(公告)号：US20180104848A1

公开(公告)日：2018-04-19

申请号：US15847310

申请日：2017-12-19

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Andrew Peter Kittleson ,  Dale Charles Marshall ,  Gary Edward Merz ,  Eric Lee Miller ,  Emmanuel Chima Okpara ,  Conor James Walsh

IPC: B28B11/24

CPC classification number: B28B11/243 ,  C04B35/115 ,  C04B35/486 ,  C04B35/638 ,  C04B35/64 ,  C04B2235/3225 ,  C04B2235/6025 ,  C04B2235/612 ,  C04B2235/65 ,  C04B2235/656 ,  C04B2235/9615

Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

公开(公告)号：US20160375607A1

公开(公告)日：2016-12-29

申请号：US15218689

申请日：2016-07-25

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Jacqueline Leslie Brown ,  Timothy Joseph Curry ,  Roman E Hurny ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  John Albert Olenick ,  Kathleen Ritter Olenick ,  Jeremy Paananen ,  Thomas Silverblatt ,  Dell Joseph St Julien ,  Viswanathan Venkateswaran ,  Nathan Michael Zink

IPC: B28B11/24 ,  B28B1/14 ,  B28B17/00

CPC classification number: B28B11/243 ,  C04B35/115 ,  C04B35/443 ,  C04B35/486 ,  C04B35/64 ,  C04B2235/6025 ,  C04B2235/9615 ,  C04B2235/963 ,  C04B2235/9653

Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.

Abstract translation: 生产线包括通过炉子引导的绿色材料带，使得炉子烧掉有机粘合剂材料，然后在不使用固定板的情况下部分地烧结带材。 由生产线产生的烧结物可能较薄，表面积相对较大; 并且在基本上未抛光的情况下，具有很少的烧结诱导表面缺陷。 当部分烧结带通过制造线上的第二炉以形成所得烧结制品时，可以施加张力。

公开(公告)号：US20250140897A1

公开(公告)日：2025-05-01

申请号：US19010754

申请日：2025-01-06

Applicant: CORNING INCORPORATED

Inventor： Bruce Gardiner Aitken ,  Michael Edward Badding ,  George Halsey Beall ,  Curtis Robert Fekety ,  Lanrik Wayne Kester ,  Robert Michael Morena ,  Zhen Song

IPC: H01M10/0525 ,  B82Y30/00 ,  C03B19/06 ,  C03C3/16 ,  C03C3/253 ,  C03C8/14 ,  C03C8/20 ,  C04B35/447 ,  H01M10/0562

Abstract: Solid lithium-ion ceramic electrolyte membranes have an average thickness of less than 200 micrometers. A constituent electrolyte material has an average grain size of less than 10 micrometers. The solid lithium-ion ceramic electrolyte is free-standing. Alternatively, solid lithium-ion electrolyte membranes have a composition represented by Li1+x−yMxM′2−x−yM′′y(PO4)3, where M is a 3+ ion, M′ is a 4+ ion, M′′ is a 5+ ion, 0≤x≤2 and 0≤y≤2.

公开(公告)号：US12270604B2

公开(公告)日：2025-04-08

申请号：US18588354

申请日：2024-02-27

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Jacqueline Leslie Brown ,  Timothy Joseph Curry ,  Roman E Hurny ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  John Albert Olenick ,  Kathleen Ritter Olenick ,  Jeremy Paananen ,  Thomas Silverblatt ,  Dell Joseph St Julien ,  Viswanathan Venkateswaran ,  Nathan Michael Zink

IPC: C04B35/64 ,  B28B11/24 ,  C04B35/115 ,  C04B35/443 ,  C04B35/486 ,  F26B3/00 ,  F26B13/10 ,  F27B13/10 ,  F27B9/28

Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.