Abstract:
This invention provides a metal powder for powder magnetic cores, which have good insulation performance and high magnetic flux density, and which is favorabl e for motor cores. Ferromagnetic metal powder may be coated with a coating material and a phosphate or phosphoric acid compound containing aluminum is used for the coating materia l. Coating the surface of iron powder with aluminum phosphate realizes to produce high- quality powder magnetic cores that have good insulation performance and high magnetic flux density and are favorable for motor cores. Further coating the aluminum phosphate-coated metal powder with silane compound or surfactant realizes more stable compressed shaped articles of the powder. And the properties of the articles do not fluctuate while stored for , so long as they are resistant to moisture. This invention contributes to producing powder magnetic cores for motors, and to the process for powder magnetic cores, furthermore, to the related art field.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for producing a high density iron-based powder molded body which can obtain a molded body having high density by single press molding, and to provide a method for producing a sintered compact using the molded body. SOLUTION: The iron-based powdery mixture comprises: iron-based powder; a lubricant for powder molding in which 10 to 75 mass% of the whole quantity is composed of the one having a melting point lower than the prescribed temperature in press molding, and the balance is composed of the one having a melting point higher than the prescribed temperature in press molding; and graphite by COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an iron-based powdery mixture suitable for use in a powder metallurgy technology, wherein the productivity in a compacting stage and a sintering stage and the yield of the compact and a sintered body are improved while compatibility between improvement of fluidity of the iron-based powdery mixture and reduction of an extracting force of a compact is attained by an inexpensive means. SOLUTION: The powdery mixture for powder metallurgy obtained by mixing porous particles composed of organic mater containing a lubricant with iron powder. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a soft magnetic metallic powder having excellent magnetic flux density and compressibility and also having high insulation properties. SOLUTION: The surface of pure iron powder in which the whole face or a part of the surface is provided with iron oxide is coated with at least one insulation layer selected from among oxides, carbonates and sulfates, further, the surface thereof is coated with a silicone resin layer, and the surface of the pure iron powder and the insulation layer are fixed by bond strengthening treatment. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an iron-based powdery mixture suitable for use in a powder metallurgy technology, wherein the productivity in a compacting stage and a sintering stage and the yield of the compact and a sintered body are improved while compatibility between improvement of fluidity of the iron-based powdery mixture and reduction of an extracting force of a compact is attained by an inexpensive means. SOLUTION: The iron-based powdery mixture for powder metallurgy is obtained by mixing carbonaceous porous particles containing a lubricant with iron powder. Preferably, the porous particles are composed of an aggregate of primary fine particles. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a powder mixture for powder metallurgy which is suitable for obtaining a sintered member having excellent wear resistance and heat resistance and also to provide its manufacturing method. SOLUTION: The powder mixture for powder metallurgy is constituted so that graphite powder is stuck, through an organic binder, to iron-based powder having a composition containing 2.4 to 14% of prealloyed Mo and the balance Fe with inevitable impurities. COPYRIGHT: (C)2009,JPO&INPIT