Abstract:
A cutting insert for a ball nose end mill includes a body including two opposed substantially flat retention surfaces. Each retention surface includes a chip control groove thereon extending from a point at or near an axial center of the body at an angle relative to the axial center of the body. The insert further includes a peripheral surface joining the two retention surfaces, wherein the peripheral surface includes a locating surface at a first end thereof and two arcuate surfaces at an opposed, second end thereof extending rearwardly from approximately the axial center of the second end and positioned on opposite sides of the insert symmetrically with respect to the centerline of the insert. The arcuate surfaces each including an arcuate cutting edge at the intersection of outer portion of a chip control groove and the arcuate surface. The arcuate surfaces are formed with a face clearance angle under the cutting edges.
Abstract:
In the radius end mill, main gash faces has an angle of inclination with respect to an axis that is smaller than a twist angle of chip discharge flutes. The main gash faces are formed on inner circumferential sides of distal end portions of wall surfaces that face in a tool rotation direction of helically twisted chip discharge flutes, which is formed on an outer circumference of a distal end portion of a tool body that is rotated around the axis. End cutting edges are formed on a distal end of the main gash faces. Sub gash faces has an angle of inclination with respect to the axis that is greater than that of the main gash faces. The sub gash faces are formed on an outer circumferential side of the main gash faces such that they extend away via step portions from the main gash faces. In addition, corner cutting edges that have a protruding arc-shaped contour are formed to be continuous with an outer circumferential side of the end cutting edges extending from a distal end as far as an outer circumference of the sub gash faces.
Abstract:
A milling cutter having a pair of clamping components mounted on a tool holder to form a slot for receiving a cutting insert. One of the clamping components forms an integral extension of the tool holder's shank. The two clamping components are fastened together by threaded fasteners. The insert is fastened to the clamping components by a second threaded fastener received in through-holes in the two components and a central opening in the cutting insert.
Abstract:
A milling cutter having a pair of clamping components mounted on a tool holder to form a slot for receiving a cutting insert. One of the clamping components forms an integral extension of the tool holder's shank. The two clamping components are fastened together by threaded fasteners. The insert is fastened to the clamping components by a second threaded fastener received in through-holes in the two components and a central opening in the cutting insert.
Abstract:
A cutting tool assembly (20), for example ball nose end mill, having a single replaceable cutting insert (24, 100, 106) clamped between two clamping jaws (34, 32) having clamping surfaces (50, 42) with geometries complementary to those of the clamping surfaces (66, 64) of the cutting insert. In an end view of the cutting tool assembly, the clamping surfaces (50, 42) of the clamping jaws (34, 32) are at least partially convex and the insert clamping surfaces (66, 64) are concave. The cutting insert is secured in position by means of a clamping screw (26) that passes through through bores (44, 118) in the clamping jaws and in the cutting insert. When the cutting insert is clamped between the clamping jaws the side cutting edges of the cutting insert are provided with adequate support and are accurately radially located.
Abstract:
A cutting insert holder has a lower clamping jaw resiliently connected to an upper clamping jaw. The upper clamping jaw is provided with two elongated spaced apart parallel grooves. The cutting insert is retained in the cutting insert holder by means of a screw which passes through a through bore in the upper jaw of the insert holder, through a through bore in the cutting insert and is threadingly engaged into a threaded bore in the lower clamping jaw. The two elongated ridges in the upper surface of the cutting insert cooperate with the two elongated parallel grooves in the lower surface of the upper clamping jaw.
Abstract:
A milling cutter is provided including a tool holder and a cutting tool insert. The tool holder includes a mounting end portion and a cutting end portion. The cutting end portion includes a slot defined by first and second diagonal surfaces provided in an end of the cutting end portion. The first and second diagonal surfaces form a substantially V-shaped pocket for receiving the cutting tool insert. The cutting tool insert includes a substantially flat body member having a first side having a cutting surface on one edge thereof and a second identical side having a cutting surface on one edge thereof. A hole is provided through the body member from the first side to the second side. First and second surfaces are provided adjacent and substantially perpendicular to the first and second sides. The first and second surfaces define a V-shaped seat portion for seating the cutting tool insert in the V-shaped pocket of the tool holder.
Abstract:
The present invention relates to a cutting tool for milling, boring or turning, comprising a holder shank (10) with a slotted end and a blade (13) clamped in the slotted end of the holder shank (10) by means of a clamping screw (16) which loosely extends through the blade (13). The blade (13) is provided with a recess (22) having radially displaced abutment surfaces (24A,24B) that are to abut outer edges (21A,21B) of the slot so as to radially center blade (13) in the slot (17) when tightening the screw (16). Furthermore, the invention relates to a blade (13) for use in connection with the above-mentioned holder shank (10).
Abstract:
This aims to provide a ball end mill capable of preventing the occurrence of a ‘pluck’ off a work face. The ball end mill (10) is equipped with two cutting edges (11 and 12) formed at its spherical tips. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position offset farther forward of a rotating direction than a spindle. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position protruding by a predetermined distance from the spindle to the opposite side of the cutting edge forming side in the radial direction. The portion of the cutting edge (11) from a connecting portion (11f), which is formed midway of a ridgeline (11c) or a boundary line between the rake face (11a) of the cutting edge (11) and a flank (11b), to the outer circumference end of the cutting edge (11) is a main cutting edge (11m). The portion of the cutting edge (11) from the connecting portion (11f) to the inner circumference end of the cutting edge (11) is an auxiliary cutting edge (11s). The connecting portion (11f) of the cutting edge (11) is the portion which protrudes the farthest in the cutting edge (11) to the tip side of the spindle in the axial direction. The cutting edge (12) is constituted like the cutting edge (11).
Abstract:
A cutting insert has an upper face and a lower face; a front side face portion and a back side face portion, the front and back side face portions connecting the upper face and the lower face; and a through-hole passing through the upper face and the lower face. A cutting edge is formed in the front side face portion, and the back side face portion is provided with a first inclined face and a second inclined face which are inclined forwardly at different angles, respectively, with respect to a plane normal to a rotational axis. The first inclined face is longer than the second inclined face so that the back side face portion has a non-symmetrical convex “V” shape.