Abstract:
According to one embodiment, a film of solid lubricant particles is applied to metal workpieces, which are then subjected to a controlled humid environment for predetermined times and temperatures. Following the exposure to humidity, the lubricated metal workpieces are heated for a hot forming operation. The humidification of the lubricated workpiece increases the adhesion of solid lubricant films to the metal workpieces, thereby improving the tribological performance of the workpieces during subsequent hot forming operations.
Abstract:
The invention provides a bearing device of a compressor for a refrigerator which can widen a clearance between a sliding surface of a bearing and a surface of a crank shaft at a time of starting, while narrowing the clearance between the sliding surface of the bearing and the surface of the crank shaft at a time of a regular operation of the compressor for the refrigerator. A thickness of a resin sliding layer is set in such a manner that a bearing clearance at a starting time becomes relatively larger than a bearing clearance at a regular operating time within a range which is equal to or more than 2.5% and is equal to or less than 20%. Accordingly, since the bearing clearance becomes larger within the range which is equal to or more than 2.5% and is equal to or less than 20% at the starting time with respect to the regular operating time, while narrowing the bearing clearance for preventing a compression efficiency of the compressor for the refrigerator from being lowered due to a deflection of an axis of a crank shaft, at the regular operating time, it is possible to prevent a sliding surface of a bearing and a surface of the crank shaft from coming into direct contact with each other.
Abstract:
The invention aims at providing a hard coating film excellent in lubrication characteristics; a process for the formation thereof; and tools for the plastic working of metal, and provides a hard coating film covering the surface of a substrate to come into contact with other member, wherein carbon atoms having carbon-carbon bonds are present in an amount of 10 at % or above. It is preferable that the hard coating film contain titanium carbide, while it is preferable to form a titanium nitride coating layer between the surface of the substrate and the hard coating film. The invention also provides a process for the formation of a hard coating film on the surface of a substrate by arc ion plating which comprises introducing a hydrocarbon gas during the arc ion plating with a metal target and which makes it possible to form on the surface of a substrate a coating film where carbon atoms having carbon-carbon bonds are present in an amount of 10 at % or above. It is preferable that prior to the introduction of a hydrocarbon gas, nitrogen gas be introduced to form a metal nitride layer on the surface of the substrate. Further, the invention provides tools for the plastic working of metal whose working surfaces are covered with the hard coating film.
Abstract:
A threaded joint for steel pipes comprises a pin (1) and a box (2) each having a threaded portion (3a or 3b) and an unthreaded metal-to-metal contact portion (4a or 4b) as contact surfaces which contact each other when the joint is fastened. The contact surfaces (3a and 4a and/or 3b and 4b) of at least one of the pin (1) and the box (2) are coated with a lower layer of a solid lubricating coating containing a solid lubricating powder (e.g., molybdenum disulfide, tungsten disulfide, or graphite) and a binder (e.g., an epoxy or other organic resin) and an upper layer of a solid corrosion protective coating formed by an organic resin which does not contain solid particles.
Abstract:
The production of solid lubricant agglomerates by combining solid lubricant powder, an inorganic binder, other fillers if optionally desired, and a liquid to form a mixture, and driving off the liquid to form dry agglomerates which are subsequently classified by size or milled and classified by size to yield agglomerates of a desired size range. These agglomerates are then treated to stabilize the binder, thereby strengthening the binder and rendering it nondispersible in the liquid. The treated agglomerates are then blended or clad with a metal, metal alloy or a metallic composition, to produce a composition suitable for thermal spray applications.
Abstract:
A sliding bearing having excellent initial conformability and seizure resistance as well as high durability and heat resistance is provided. A sliding bearing comprising a coating layer containing a resin and a solid lubricant formed on a bearing alloy layer, characterized in that the resin of said coating layer is a resin having a glass transition temperature of from 150° C. to 250° C. which has a great elongation at high temperatures.
Abstract:
The present invention provides a solid stick composition comprising a thermosetting resin and a grease. Optionally, the solid stick composition may comprise a lubricant, a friction modifier, a thermoplastic plasticizer or a combination thereof. The solid stick compositions may be used for application between two metal surfaces in sliding and rolling-sliding contact such as steel wheel-rail systems including mass transit and freight systems. A method of reducing energy consumption, or controlling friction between a metal surface and a second metal surface by applying the solid stick composition to one or more than one of the metal surfaces, is also provided.
Abstract:
A solid lubricant and composition useful for lubricating the flanges of locomotive wheels, railcar wheels, rail track and in applications where it is desirable to reduce friction when metal contacts metal. The solid lubricant having from about twenty-five percent to about seventy percent by volume of a polymeric carrier, about five to seventy-five percent by volume of organic and inorganic extreme pressure additives, about zero to twenty percent by volume synthetic extreme pressure anti-wear liquid oil, and about zero to one percent by volume optical brightener.
Abstract:
A pin-box type threaded joint for steel tubes having a contact surface (30) including a threaded portion and a nonthreaded metal-to-metal contact portion has improved leak resistance, galling resistance, and corrosion resistance particularly to crevice corrosion. The contact surface of at least one of the pin and the box is coated with a first plating layer (34) made of a Cu—Zn alloy or a Cu—Zn-M1 alloy (wherein M1 is at least one element selected from Sn, Bi, and In). Optionally, an undercoat (32) of one or both of a Ni plating layer (32a) and a Cu plating layer (32b) and an overcoat of a Sn-M2 alloy plating layer (36) (wherein M2 is one or more elements selected from Bi, In, Ni, Zn, and Cu) may be formed below and above the first layer, respectively. A solid lubricating coating (38a) and a viscous liquid or semisolid lubricating coating (38b) may also be formed atop the plating layer as a lubricating coating (38).
Abstract:
The present invention provides a plain bearing having improved bearing properties, especially anti-seizure property, initial conformability and cavitation resistance. According to the present invention, a sliding layer is provided on a surface of a bearing alloy layer comprising of a copper-based or aluminum-based alloy, thereby the sliding layer is so structured that, to a polyamide-imide resin of a main constituent, a polyamide resin is added and mixed under a high shear force to form a polymer-alloyed resin binder, in which 1 to 75% by mass of a solid lubricant is dispersed. The sliding layer can have high toughness and strength, as well as improved anti-seizure property, initial conformability and cavitation resistance.