Abstract:
Golf ball incorporating core consisting of: a solid inner core layer consisting of a peroxide cured polybutadiene rubber composition and having a diameter of 1.25 inches or less and a center Shore C hardness (Hcenter) of 50 or less; and an outer core layer consisting of a thermoplastic composition Tc as defined herein and having a thickness of 0.400 inches or greater and an outer surface Shore C hardness (Houter surface) of 70 or greater, wherein Houter surface>Hcenter, and Houter surface−Hcenter≧40. The peroxide cured polybutadiene rubber composition may comprise a reaction product of polybutadiene and a sufficient amount of peroxide to form the solid inner layer having the center Shore C hardness (Hcenter) of 50 or less. In one embodiment, 100 phr polybutadiene and from about 0.05 phr to about 3.0 phr of peroxide are mixed with at least one of 5 phr or less of a metal oxide; 5 phr or less of a metal coagent; or 5 phr or less of a metal carbonate. Alternatively, the solid inner core layer has a diameter of 1.10 inches or less or less than 1.0 inches.
Abstract:
Disclosed herein are two-layer and three-layer, low compression golf balls including a low compression single- or dual-layer rubber core and a single cover layer.
Abstract:
A golf ball comprising a core and a cover, wherein the core consists of: a solid inner core layer formed from a plasticized non-acid polymer composition PCp/N-A and having a diameter of 1.10 inch or less and a center Shore C hardness (Hcenter) of 50 or less, one or more optional intermediate core layers, and an outer core layer formed from at least one of a thermoset rubber composition TR and a thermoplastic composition TP and having a thickness of 0.200 inches or greater and an outer surface Shore C hardness (Houter surface) of 70 or greater, wherein Houter surface>Hcenter, and Houter surface−Hcenter≧40. In another embodiment, the center Shore C hardness (Hcenter) is 40 or less, the outer surface Shore C hardness (Houter surface) is 85 or greater, and Houter surface−Hcenter≧45. In one embodiment, an intermediate layer is disposed between the outer core layer and the cover. The plasticized non-acid polymer composition PCp/N-A. may be formed from at least one non-acid polymer composition and at least one plasticizer.
Abstract:
Multi-layered golf balls having a core made of a foamed polyurethane composition are provided. The ball includes a dual-layered core having a foam inner core (center) and surrounding outer core layer. The outer core layer may be made from a non-foamed thermoset material such as polybutadiene rubber. The ball further includes an inner cover, preferably made from a thermoplastic ionomer. The outer cover may be made from a non-foamed thermoset or thermoplastic material such as polyurethane. The core and inner cover layers preferably have different densities so the Moment of Inertia of the ball is adjusted. Preferably, the specific gravity of the inner cover is greater than the specific gravity of the outer core, which is greater than the specific gravity of the inner core. The finished ball has good distance and low-spin properties.
Abstract:
Low compression, multi-piece golf balls containing a solid core and two or three-layered cover assemblies are provided. Preferably, the ball has a compression of less than 60 and more preferably less than 50. At least one cover layer is made of a plasticized thermoplastic composition. For example, two-layered and three-layered covers may be made. Preferably, the plasticized thermoplastic composition comprises: a) ethylene acid copolymer, b) plasticizer, and c) cation source. A fatty acid ester such as ethyl oleate or butyl oleate is preferably used as the plasticizer. The cover assembly has good impact durability and helps provide the ball with relatively high resiliency at given compressions.
Abstract:
Multi-piece golf balls having a solid core made of a foamed silicone composition and a cover are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core structures can be made. Preferably, a dual-core having has a silicone foam inner core (center) and surrounding thermoset or thermoplastic outer core layer is made. The silicone foam center has good thermal stability and durability without sacrificing resiliency. The surrounding outer core layer may be made from non-foamed or foamed compositions. For example, silicone foams, polyurethanes, polybutadiene rubber, or highly neutralized olefin acid copolymers may be used in the outer core layer.
Abstract:
Multi-layered golf balls containing a two or three-layered cover assembly are provided. In one embodiment, the cover assembly includes a relatively hard inner cover and relatively soft outer cover. Alternatively, the cover assembly may include a relatively soft inner cover with a relatively hard outer cover. Three-layered covers comprising an inner cover, intermediate cover, and outer cover layer also may be prepared. Preferably, at least one of the layers is formed from a thermoplastic composition that preferably comprises: a) ethylene acid copolymer, b) plasticizer, and c) cation source. A fatty acid ester such as ethyl oleate is preferably used as the plasticizer. The cover assembly has good impact durability and helps provide the ball with relatively high resiliency at given compressions.
Abstract:
A golf ball comprising a core and a cover, the core consisting of: a solid inner core layer formed from a first unfoamed thermoplastic composition TP1 and having a diameter of 1.10 inch or less and a center Shore C hardness (Hcenter) of 50 or less, one or more optional intermediate core layers, and an outer core layer formed from a second thermoplastic composition TP2 and having a thickness of 0.200 inches or greater and an outer surface Shore C hardness (Houter surface) of 70 or greater, wherein Houter surface>Hcenter, and Houter surface−Hcenter≧40.
Abstract:
The present invention generally relates to golf balls and more particularly to golf balls having multi-layered cores comprising a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. A cover layer is disposed about the multi-layered core. At least one of the center, intermediate core layer, and outer core layer comprises a polyalkenamer rubber. The polyalkenamer rubber may be blended with other rubbers such as polybutadiene, polyisoprene, ethylene propylene diene, and styrene-butadiene rubbers. The polyalkenamer rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.
Abstract:
A golf ball including a core and a cover including a thermoplastic inner cover layer having a material hardness of 60 to 80 Shore D; a thermoset outer cover layer comprising a castable polyurea and having a material hardness of 20 to 60 Shore D; and a thermoset intermediate cover layer disposed between the inner and outer cover layers and having a hardness substantially the same as the inner cover layer hardness and greater than the outer cover layer hardness. The inner cover includes one or more high- or low-acid ionomers and, optionally, a maleic anhydride modified polyolefin. The intermediate layer is formed from a castable liquid polybutadiene rubber.