Abstract:
A mixed-fuel vacuum burner-reactor includes a primary combustion chamber having a conical interior and a first set of directing blades. The conical interior is connected to an intake manifold on one end and a reduction nozzle on the other end. Injectors are mounted perpendicularly to the reduction nozzle to inject a second fuel into the primary combustion chamber. The reduction nozzle is connected to a cylindrical secondary combustion chamber having a second set of directing blades configured to direct air into the secondary combustion chamber. Methods of efficiently burning mixed fuels in a triple-vortex vacuum burner-reactor are also disclosed. Vacuum conditions are created and fuels are introduced into a conical primary combustion chamber. The fuels are passed over a first set of directing blades to form three vortices before additional fuels are injected in a direction opposite to a direction of rotation of the first set of fuels.
Abstract:
Processes and systems for producing glass fibers having regions devoid of glass using submerged combustion melters, including feeding a vitrifiable feed material into a feed inlet of a melting zone of a melter vessel, and heating the vitrifiable material with at least one burner directing combustion products of an oxidant and a first fuel into the melting zone under a level of the molten material in the zone. One or more of the burners is configured to impart heat and turbulence to the molten material, producing a turbulent molten material comprising a plurality of bubbles suspended in the molten material, the bubbles comprising at least some of the combustion products, and optionally other gas species introduced by the burners. The molten material and bubbles are drawn through a bushing fluidly connected to a forehearth to produce a glass fiber comprising a plurality of interior regions substantially devoid of glass.
Abstract:
A combustion air supply apparatus 9 of alternating heat exchange type supplies combustion air and discharges combustion exhaust gas at a flow velocity of 80 to 200 m/sec. A burner assembly 4 is configured in such a manner that low-caloric fuel gas is pre-heated with heat of pre-combusting high-caloric fuel gas before the low-caloric fuel gas reaches a mixing starting space CA in the combustion chamber where the pre-combusting high-caloric fuel gas and the low-caloric fuel gas come to burn together in a full scale in the mixing starting space CA. When an air amount of the combustion air supplied through the high-temperature air supply ports of the plurality of fuel gas combustion apparatuses is defined as Q1 and an air amount of the pre-combustion air to be mixed with the high-caloric fuel gas, supplied from the fuel gas combustion apparatuses, is defined as Q2, a total air amount (Q1+Q2) is 1.02 to 1.10 times more than a theoretical air amount QS required for combustion, and a ratio of Q2/(Q1+Q2) is 0.011 to 0.047.
Abstract:
A fuel flexible furnace, including a main combustion zone, a reburn zone downstream from the main combustion zone, and a delivery system operably coupled to supplies of biomass and coal and configured to deliver the biomass and the coal as ingredients of first and reburn fuels to the main combustion zone and the reburn zone, with each fuel including flexible quantities of the biomass and/or the coal. The flexible quantities are variable with the furnace in an operating condition.
Abstract:
A method to reduce mercury in gas emissions from the combustion of low rank coal in a combustion system, said method including: combusting coal having a low chlorine content in the combustion system, wherein elemental mercury (Hg0) is released in the flue gas produced by the combustion of the low rank coal; releasing chlorine into the flue gas by combusting a coal having a high chlorine in the combustion system; reacting the elemental mercury and released chlorine in the flue gas to oxidize the mercury; adsorbing at least a portion of the oxidized mercury generated by the combustion of the coal with an adsorbent in the flue gas, and collecting the adsorbent with the oxidized mercury in a combustion waste treatment system.
Abstract:
A method for the combined reduction of sulfur dioxide, SO2, and nitrogen oxides, NOx, in the gas stream of a furnace from the combustion of fossil fuels is disclosed. In a narrow gas temperature zone in a furnace, NOx is converted to nitrogen by reaction with a reducing agent such as urea or ammonia with negligible residual ammonia and other reaction pollutants. In about this same temperature zone, SO2 will react with calcium oxide particles, derived from the calcination of lime, Ca(OH)2, or limestone, CaCO3, to form CaSO4 particles. A wide size distribution of aqueous droplets, containing dispersed lime or very fine limestone particles and dissolved urea or ammonia, is injected at the outer edge of the furnace gas zone at which the SO2 and NOx reduction reaction are effective. The key element in this invention is that the aqueous droplet size distribution is optimized for the specific furnace dimension while the concentration of the reactants, urea or ammonia and lime or very fine limestone, is optimized for optimum reaction rates. Special injectors produce the different size droplets that vaporize throughout said gas zone, thereby distributing said lime or limestone particles and urea or ammonia gas molecules exclusively throughout the combustion gas zone being treated. Also disclosed is a system to produce said aqueous mixture and effectively accomplish this injection. This method can be combined with other NOx and SO2 reduction processes to sharply reduce overall NOx and SO2 emissions from the combustion gas effluent.
Abstract:
A system and process are provided for converting a light hydrocarbon gas to a synthetic heavier hydrocarbon liquid. The system includes an autothermal reformer, a Fischer-Tropsch reactor and a Brayton cycle that are structurally and functionally integrated. In the practice of the process, a mixture of a hydrocarbon feed gas, a compressed air feed and process steam is fed to the autothermal reformer to produce a synthesis gas. The synthesis gas is fed to the Fischer-Tropsch reactor where it is catalytically reacted to produce heavy hydrocarbons. The outlet from the Fischer-Tropsch reactor is separated into water, a low heating value tail gas, and the desired hydrocarbon liquid product. The water is pressurized and heated to generate process steam. The tail gas is heated and fed with compressed air and steam to the Brayton cycle having a combustor and a series of power turbines and compressors. The tail gas and air feed are burned in the combustor to produce a combustion gas that is used to drive a power turbine linked by a shaft to an air compressor, thereby driving the air compressor. The system further includes a plurality of heat exchangers that enable heat to be recovered from the outlet of the autothermal reformer. The recovered heat is used to make the process steam as well as to preheat the hydrocarbon feed gas before it is fed to the autothermal reformer, preheat the synthesis gas before it is fed to the Fischer-Tropsch reactor and preheat the tail gas before it is fed to the combustor.
Abstract:
A process and apparatus for combustion of a solid carbonaceous material, for example coal, in which a mixture of the solid carbonaceous material and combustion air is injected into a combustion chamber and ignited, thereby forming a fuel-lean primary combustion zone. A gaseous fuel is injected into the combustion chamber in a region downstream of the primary combustion zone, thereby forming a fuel-lean secondary combustion zone. Temperature in the secondary combustion zone is in the range of about 1800.degree. F. to 2400.degree. F.
Abstract:
An apparatus and process using a pulse combustor to atomize a liquid or slurry is provided. The apparatus includes a pulse combustor for generating a stream of atomization fluid and an oscillating flow field and introduction apparatus for introducing to the influence of the oscillating stream of atomization fluid a liquid or slurry to be atomized. Furthermore, an improved pulse combustion atomizer employing a T-shaped burner is provided.
Abstract:
In a process to reduce the nitrogen monoxide emissions generated during the combustion of solid fuels, before the combustion takes place, the entire amount of solid fuel is degasified inside a performance combustion area (2). At least part of the gas obtained during the degasification of the solid fuel is utilized as reduction gas in one or several reduction areas (3) that have been placed following the performance combustion area (2). In an installation for the implementation of the process the degasification device for solid fuel has been configured as a degasification section (5) for the continuous passage of fuel and has been arranged inside the combustion unit (1), within the flue gas current.