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公开(公告)号:US20210316190A1
公开(公告)日:2021-10-14
申请号:US17352714
申请日:2021-06-21
Applicant: Acushnet Company
Inventor: Shawn Ricci , Mark L. Binette , Brian Comeau
Abstract: The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.
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公开(公告)号:US20210001184A1
公开(公告)日:2021-01-07
申请号:US17028316
申请日:2020-09-22
Applicant: Acushnet Company
Inventor: Michael J. Sullivan , Brian Comeau , Mark L. Binette , Michael Michalewich , Shawn Ricci
IPC: A63B37/00 , C09D123/08 , C08L23/08 , C08L83/04 , C08L83/10
Abstract: Multi-layered golf balls having at least one layer made from silicone (polysiloxane) elastomers; silicone (polysiloxane) elastomer/polyurethane blends; polycarbonate-polysiloxane blends and copolymers; and polycarbonate-polysiloxane/polyurethane blends are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The polysiloxane compositions have good thermal stability and durability without sacrificing resiliency. The polysiloxane compositions also have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
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公开(公告)号:US10799768B2
公开(公告)日:2020-10-13
申请号:US16597965
申请日:2019-10-10
Applicant: Acushnet Company
Inventor: Mark L. Binette , Michael J. Sullivan , Douglas S. Goguen , Brian Comeau , Michael Michalewich , Shawn Ricci , John D. Farrell
IPC: A63B37/04 , A63B37/06 , A63B37/00 , A63B45/00 , C08G18/48 , C08G18/62 , C08G18/10 , C08G18/42 , C08G18/44 , C08G101/00
Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The foam inner core preferably includes a fully-foamed center region and a partially or completely-collapsed foam outer region. The hardness of the fully-foamed region is different than the hardness of the collapsed foam region. Non-foamed thermoset or thermoplastic materials such as polybutadiene rubbers or ethylene acid copolymer ionomer may be used to form the outer core layer. The ball further includes a cover that may be multi-layered. The foam cores have good resiliency.
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公开(公告)号:US10751577B2
公开(公告)日:2020-08-25
申请号:US16460832
申请日:2019-07-02
Applicant: Acushnet Company
Inventor: Michael J. Sullivan , Derek A. Ladd , Mark L. Binette , Brian Comeau , Michael Michalewich , Shawn Ricci
Abstract: Multi-piece golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The inner and outer core layers can have different hardness gradients. Preferably, the specific gravity (density) of the foam inner core is less than the density of the outer core layer. The ball further includes a cover of at least one layer and may include at least one casing layer. The core structure and resulting ball have relatively good resiliency.
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公开(公告)号:US10343019B2
公开(公告)日:2019-07-09
申请号:US15896171
申请日:2018-02-14
Applicant: Acushnet Company
Inventor: Michael J. Sullivan , Derek A. Ladd , Mark L. Binette , Brian Comeau , Michael Michalewich , Shawn Ricci
Abstract: Multi-piece golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The inner and outer core layers can have different hardness gradients. Preferably, the specific gravity (density) of the foam inner core is less than the density of the outer core layer. The ball further includes a cover of at least one layer and may include at least one casing layer. The core structure and resulting ball have relatively good resiliency.
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公开(公告)号:US20190118041A1
公开(公告)日:2019-04-25
申请号:US16220016
申请日:2018-12-14
Applicant: Acushnet Company
Inventor: Mark L. Binette , Michael J. Sullivan , Derek A. Ladd , Brian Comeau , Michael Michalewich , Shawn Ricci , Douglas S. Goguen
IPC: A63B37/00
CPC classification number: A63B37/0056 , A63B37/0039 , A63B37/0043 , A63B37/0044 , A63B37/0045 , A63B37/0047 , A63B37/0051 , A63B37/0058 , A63B37/0062 , A63B37/0063 , A63B37/0064 , A63B37/0066 , A63B37/0075 , A63B37/0076 , A63B37/0078 , A63B37/0091 , A63B37/0092 , A63B37/0094 , A63B45/00 , C08G18/10 , C08G18/42 , C08G18/44 , C08G18/48 , C08G18/6204 , C08G2101/00 , C08G2101/0083
Abstract: Multi-layered, golf balls having a core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition comprising secondary blowing agents that are activated by heat is used to form the foam center. Non-foamed thermoset materials such as polybutadiene rubber may be used to form the outer core layer. The core layers have different hardness gradients and specific gravity values. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
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公开(公告)号:US20190054351A1
公开(公告)日:2019-02-21
申请号:US16167782
申请日:2018-10-23
Applicant: Acushnet Company
Inventor: Michael J. Sullivan , Mark L. Binette , Brian Comeau , Shawn Ricci , Michael Michalewich , John D. Farrell , Douglas S. Goguen
Abstract: Multi-layered, golf balls having a core made of a particle-based polyurethane foam composition are provided. The ball includes a dual-layered core having a foam inner core (center) and surrounding outer core layer. The surrounding outer core layer is preferably made from a foamed composition. In one embodiment, pre-expanded thermoplastic polyurethane foam beads containing a blowing agent are used to form the foam center and outer core. In another embodiment, pre-formed polyurethane foam particles are used in both core layers. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
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公开(公告)号:US20180200581A1
公开(公告)日:2018-07-19
申请号:US15918129
申请日:2018-03-12
Applicant: Acushnet Company
Inventor: Michael Michalewich , Brian Comeau , Shawn Ricci , Manjari Kuntimaddi , Matthew F. Hogge , Nicholas M. Nardacci , Michael R. Madson
CPC classification number: A63B37/12 , A63B37/0009 , A63B37/0012 , A63B37/0018 , A63B37/0022 , A63B37/0031 , A63B37/0033 , A63B37/0043 , A63B37/0045 , A63B37/0051 , A63B37/0062 , A63B37/0063 , A63B37/0064 , A63B37/0065 , A63B37/0074 , A63B37/0075 , A63B45/00 , A63B45/02 , C08G18/4854 , C08G18/7671 , C08K5/005 , C09D175/08 , C08G18/10 , C08G18/3868 , C08L75/08
Abstract: Disclosed herein are polyurethane golf ball compositions. The compositions are prepared by adding a UV absorber to a polyol prior to reacting the polyol with an isocyanate to form a prepolymer, which is then reacted with a curing agent to form the polyurethane.
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公开(公告)号:US20180178068A1
公开(公告)日:2018-06-28
申请号:US15896171
申请日:2018-02-14
Applicant: Acushnet Company
Inventor: Michael J. Sullivan , Derek A. Ladd , Mark L. Binette , Brian Comeau , Michael Michalewich , Shawn Ricci
IPC: A63B37/00
CPC classification number: A63B37/006 , A63B37/0038 , A63B37/0044 , A63B37/0045 , A63B37/0047 , A63B37/0058 , A63B37/0062 , A63B37/0063 , A63B37/0064 , A63B37/0066 , A63B37/0075 , A63B37/0076 , A63B37/008 , A63B37/0091 , A63B37/06 , A63B45/00 , A63B2037/065
Abstract: Multi-piece golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The inner and outer core layers can have different hardness gradients. Preferably, the specific gravity (density) of the foam inner core is less than the density of the outer core layer. The ball further includes a cover of at least one layer and may include at least one casing layer. The core structure and resulting ball have relatively good resiliency.
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公开(公告)号:US20180093140A1
公开(公告)日:2018-04-05
申请号:US15830091
申请日:2017-12-04
Applicant: Acushnet Company
Inventor: Shawn Ricci , Michael Michalewich , Brian Comeau , Michael J. Sullivan , Mark L. Binette , Douglas S. Goguen
IPC: A63B37/00
CPC classification number: A63B37/0076 , A63B37/0023 , A63B37/0039 , A63B37/0043 , A63B37/0044 , A63B37/0045 , A63B37/0047 , A63B37/0051 , A63B37/0058 , A63B37/0059 , A63B37/0062 , A63B37/0063 , A63B37/0064 , A63B37/0066 , A63B37/0075 , A63B37/0091 , A63B37/0092 , A63B37/0094 , A63B37/0096 , C08G18/10 , C08G18/222 , C08G18/246 , C08G18/4018 , C08G18/4277 , C08G18/4854 , C08G18/7664 , C08G18/7671 , C08G2101/00 , C08G2101/0083
Abstract: Multi-layered golf balls having a core, intermediate layer, and cover are provided. The ball includes a non-foamed inner core (center) made of a thermoplastic or thermoset composition such as polybutadiene rubber. An intermediate layer comprising a foamed composition, such as polyurethane foam, is disposed about the inner core. The foamed intermediate layer may have a specific gravity gradient within the layer, wherein the outer surface specific gravity is greater than the midpoint specific gravity. Ball constructions having two intermediate layers, wherein at least one layer is a foamed layer can be made. A cover having at least one layer is disposed about the intermediate layer.
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