Abstract:
PROBLEM TO BE SOLVED: To surely and greatly improve durable life of a mandrel bar for hot working of seamless pipes even in the case of hot rolling of seamless steel pipes made of stainless steel which requires severe hot rolling conditions. SOLUTION: The mandrel bar for hot working of seamless pipes comprises a first layer on the surface, which first layer contains at least one kind of Fe 2 O 3 , Fe 3 O 4 , and FeO or FeCr 2 O 4 and has an arithmetical mean roughness Ra of 0.05 to 5 μm at the surface and has a thickness of 5 to 50 μm, and a second layer composed of an inorganic coating film coated on the first layer, which inorganic coating film contains 10 to 80 mass% of a particulate oxide-based layered compound and the remainder composed of at least one or more kinds of alkali metal salt of boric acid or amine salt, and has a thickness of 10 to 500 μm. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a production method to produce a steel plate with less scale-bite mark without controlling chemical components and installing additional facilities. SOLUTION: This is a finishing rolling method to roll a steel plate in a hot status whose chemical composition is, in terms of mass percentage, C: 0.03-0.2%, Si: 0.005-0.1%, Mn: 0.1-2.0%, sol.Al: 0.08% max. and Fe and impurities: balance, and is a production method for a hot-rolled steel plate to perform a finishing rolling by controlling a surface temperature of steel plate not to become less than the temperature T deg.C calculated by the following formulas A1 or A2 at the time of descaling by high-pressure water jet before finishing rolling and during rolling. In case Mn content in steel plate is below 0.5%: T deg.C=600-300×(Mn)...(A1) In case Mn content in steel plate is over 0.5%: T deg.C=450-15×(Mn)...(A2).
Abstract:
PROBLEM TO BE SOLVED: To provide a conditioning method by which oxidized scale and defective parts on the surface of a slab before hot working are removed efficiently and easily. SOLUTION: By jetting granules onto the surface of the slab of alloy steel in the temperature range of 500-1300 deg.C, the oxidized scale is removed and also the defective parts on the surface of the slab is removed. When the temperature range of the slab is 500-1100 deg.C and the jetting time t (min) of the granule is not less than the time expressed by the equation 1, the oxidized scale and defective parts which are present on the surface of the slab are very efficiently removed. t=106×(300-Y)/(400×Ts×X)...1, wherein, Ts is the temperature of the slab, X is the volume of the jetted granule (kg.m-2.min-1) and Y is the average jetting speed of the granule (m.s-1).
Abstract:
PROBLEM TO BE SOLVED: To provide a reliable manufacturing method for a martensitic stainless steel seamless pipe that has an internal surface of excellent resistance to rust irrespective of removal of mill scale. SOLUTION: After reheating stainless steel, a fixed radius drawing/rolling mill draws the seamless pipe under the condition satisfying '0.0017T-0.2
Abstract:
PROBLEM TO BE SOLVED: To provide an antioxidant having superior sagging resistance and peeling resistance.SOLUTION: The antioxidant according to the present embodiment contains: a plurality of glass frits having different softening points; Gairome clay ; and bentonite and/or sepiolite. The antioxidant applied to a metal material surface does not readily sag, owing to Gairome clay. Furthermore, owing to the bentonite and/or sepiolite, the antioxidant does not readily peel from the metal material surface. The antioxidant preferably contains 6 parts by weight or more of Gairome clay with respect to 100 parts by weight of a high-temperature glass frit, and contains 4 parts by weight or more of bentonite and/or sepiolite with respect to 100 parts by weight of the high-temperature glass frit.
Abstract:
PROBLEM TO BE SOLVED: To provide a mandrel bar for hot seamless tubes which displays excellent seizure resistance by synergism of a scale layer and a nitrided diffusion layer which are formed on its surface. SOLUTION: (1) This mandrel bar for hot seamless tubes is provided with the scale layer containing Fe oxides and having the thickness of 3-20 μm and the nitrided diffusion layer having the thickness of 50-500 μm under this scale layer on the surface. (2) In this method for treating the surface of the mandrel bar for hot seamless tubes after applying dicyandiamide and/or melamine of ≥50 g/m 2 of nitriding agents over the entire periphery of the entire length or the partial length of a material to be treated and covering the applied place by using a metallic thin film and drying, heat treatment is performed at the heating temperature of 500-650°C and for the heating time of 2-6 hour in an oxidizing atmosphere. As for the covering method, the mandrel bar is preferably covered with the metallic thin film inside which a heat insulating material coated with the nitriding agent is provided. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a lubricant composition for hot plastic working, which can protect the surface of a material to be worked in the hot plastic working and can prevent the formation of scales and scratches. SOLUTION: This lubricant composition for the hot plastic working comprises plural kinds of glass frit having different softening points. At least one kind of the glass frit among the plural kinds of the glass frit has a viscosity of 10 3 to 10 6 dPa*s at 1200°C, and the other kind of the glass frit has a viscosity of 103 to 106 dPa*s at 700°C. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a duplex stainless steel seamless pipe with which the development of outer surface flaw can be prevented by restraining the development of oxidized scale on the surface of a duplex stainless steel billet during heating. SOLUTION: Average sulfur dioxide (SO 2 ) gas concentration in the atmosphere in a heating furnace, is made to be ≤0.01 vol% and also, the billet is heated under condition of the heating time in the furnace of 1.5-4.0 hr and the heating temperature of 1250-1320°C. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for producing a stainless steel tube where internal carburization caused by mandrel mill rolling is suppressed, and further, softening heat treatment for the tube stock before cold working can be obviated. SOLUTION: In the method for producing a stainless steel tube where a tube stock obtained by subjecting a stainless steel comprising, by mass, ≤0.04% C and 10 to 30% Cr as the stock to piercing, mandrel mill rolling using a non-graphite based lubricant, reheating and stretch reducer rolling is cold-rolled, the stretch reducer rolling is performed at a finishing temperature of 870 to 1,050°C, and subsequently, the cold rolling is performed with softening heat treatment obviated. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a steel plate to be cut with a laser, which stably shows excellent laser sectility and enables the unmanned driving of a laser cutting machine in the nighttime, and to provide a manufacturing method therefor. SOLUTION: The slab of the steel plate includes, by mass%, 0.03-0.50% Cu, 0.02-0.50% Ni while satisfying the expression of mass ratio Ni/Cu ≥ 0.5, and further 0.05% or more Si. The method for manufacturing the steel plate comprises the steps of: heating the above slab so that the surface temperature can reach or exceed a melting point of the Cu-Ni alloy having the same composition as the Ni/Cu mass ratio in the above steel, at least for a period of time when the slab is heated; cooling the heated slab until the surface temperature drops to the melting point of the Cu-Ni alloy or lower; then removing the scale by spouting water onto the slab; and hot-rolling the descaled slab into a predetermined plate thickness. The manufactured steel plate acquires a scale/metal mixture layer with a thickness of 5 to 30 μm, which consists of the surface scale layer and a mixture layer that exists in the vicinity of a boundary between the scale layer and a steel base metal and contains metallic fine particles formed of the Fe-Cu-Ni-based alloy dispersed in the scale. COPYRIGHT: (C)2006,JPO&NCIPI