Abstract:
A municipal or like refuse is crushing, separating ferrous metals, mixing with crushed limestone, drying up and loading in furnace of pyrolysis. An electronic and electric scrap is crushing, drying up from surface water and warming on 2-4° C. above temperature of transporting air, divide into concoction nonferrous and precious metals and dielectric fraction, which go in furnace of pyrolysis by specified air, cleaned from dust and moistened up to 100% moisture by water. At mixing with dielectric fraction temperature of the air increases, relative moisture falls down to level, excluding condensation of moisture and spark formation in system. Pyrolysis is carried out under simultaneous neutralization fo allocated hydrogen chloride by limestone with reception of calcium chloride. Gas allocated at pyrolysis condensing and dividing to water and organic phases (liquid fuel). Solid products of pyrolysis together with ash and slag supplied from heaps of waste generated by a heat power station, washing by specified water phase for dissolving of calcium chloride and extracting ions of heavy metals, then centrifuging. Filtrate and washing water cleanse from heavy metals. Solid products of pyrolysis move for incineration in combustion chamber. Combustion chamber slag, cleanse from heavy metals and not burned-out fuel in slag of heat power station, cool by air, which is then used in combustion chamber. Slag concrete products expose by the thermohumid processing by part of humid chimney gases after drying the calcium chloride, the other part gas is going to production of the carbonic acid.
Abstract:
This invention relates to systems, apparatus and methods of operating a wet combustion engine and apparatus therefore, capable of biologically burning fuels within a wet combustion chamber within a bioproactor system, including but not limited to, organic carbon containing materials especially biological, hazardous or toxic waste contaminants, in an environmentally sensitive manner. An integrated computer control system that, proactively and pre-emptively, uses feedback from bio-sensors, to monitor, record and control applicable components of the bio-system, to optimize, replenish, and sustain exponential growth of selected life-forms, including but not limited to microbes such as bacteria. In the intake cycle, a suitably prepared fuel mixture is metered into the wet combustion diffusion separation membrane chamber located within the life-support chamber of the bioproactor. In the combustion cycle, diffusion and combustion rates are monitored and timed. In the exhaust cycle, products of combustion, including water and incomplete combustion by-products both organic and inorganic, are removed. The above cycles may be repeated sequentially. The subsequent accumulation of all of the exhaust cycle's products of combustion may be collected, stored, classified, separated, recycled or discharged. Some of the potential energy released during the combustion cycle's reaction directly results in the conversion of wastes, the generation of gases and, in the case of organic carbon fuels, the generation of water. Other uses of the kinetic and potential energy released by this engine include, but are not limited to the, mechanical movements of actuators, and heat transfer to heat exchangers.
Abstract:
An in-line grinder has been developed which can be configured to perform in a variety of applications through the use of an adjustable rotor/stator assembly, removable shear bar, and a variety of interchangeable stator-rotor configurations. A unique drive system utilizing a mechanical seal cartridge provides maximum sealing with a minimum of shaft deflection and run-out thereby improving performance. These improvements collectively allow the grinder to be configured for optimum sizing of solids to a predetermined particle size for a broad range of materials. It has been demonstrated that a class of in-line grinders such as that described herein is applicable for sizing drill cuttings for injection into a subsurface formation by way of an annular space formed in a wellbore. The cuttings are removed from the drilling fluid, conveyed to a shearing and grinding system that converts the cuttings into a viscous slurry with the addition of water and viscosity enhancing polymers. The system in its simplest form comprises a slurry tank, a pump, and the instant in-line grinder. The pump circulates the mixture of cuttings and water (sea water) between the slurry tank and the in-line grinder. The ground mixture leaving the in-line grinder is then routed to an injection pump for high pressure injection into the formation.
Abstract:
A series of solids size reduction systems utilizing variable displacement rotary dispersion and in-line grinder apparatus. The systems include in-feed, and receiving and mixing systems for blending solids with a carrier fluid. The systems include force feeding of the solids and carrier fluids to the grinding apparatus as well as separation and recover of the carrier fluids for recycling. The systems further include pre-shredding and metal removal apparatus. Systems are also disclosed which provide for recovery of ferrous and nonferrous metals, separation of hi/low density solids and further provides for the palletizing of separation solids. Systems and processes are disclosed for the reduction of whole tires or strips and chips to granulated rubber, the portable processing of raw sugar cane, and the processing of drill cuttings for injecting into a well head.
Abstract:
The present invention provides a method of processing waste material and a blend stock which provides a suitable fuel and includes the steps of grinding the waste material in a tank containing the blend stock with the grinding being in at least part provided by the coaction between a rotating impeller and a stationary plate so that the degree to which the waste material is ground is controlled by controlling the spacing between the plate and the impeller.
Abstract:
This abstract describes a process for the complete oxidation of municipal refuse and certain hazardous materials. The facility to accommodate the process consists of a completely enclosed, rotating, cylindrical kiln wherein solids, liquids, and gaseous compounds are simultaneously oxidized. To supplement the burning process, natural gas will be injected into the kiln chamber through a regulatory apparatus. Within the oxidation chamber, temperatures of 3200 degrees F., plus, will be maintained by injecting a regulated flow of pure oxygen, as an oxidant, to ensure the complete oxidation of all materials. After suitable preparation, solids and liquids will be introduced into the kiln chamber through an enclosed, sealed, apparatus i.e., screw conveyor, to control refuse volumes. During the oxidation process, the refuse materials will be kept in suspension for an adequate dwell time by the tilted orientation and rotating operation of the kiln apparatus. Any liquid residue will form a liquid bed at the low end of the chamber while the gaseous residue will rise to the high end. As a result, the liquid residue will continuously exit the chamber through an enclosed trap apparatus, while the gaseous residue will continuously exit the chamber through an enclosed duct system. After exiting the chamber, the liquid residue will be cooled and restructured into environmentally safe products. After exiting the chamber, the gaseous residue will be compressed, cooled, and fractionated into environmentally safe products.
Abstract:
A system for remediating soil containing contaminants. The system comprises a rotary volatilizer, a thermal dust conductor, a soil cooler, a separator and an afterburner. The rotary volatilizer includes a rotatable, counterflow volatilizer drum with a drying zone, a heating zone and a burn zone. The burn zone of the volatilizer has an outer shell and a stainless steel inner liner supported by spring brackets within the outer shell. A separator is provided to receive exhaust gases from the volatilizer and the soil cooler and to remove dust from the exhaust gases. Dust from the separator and hot soil from the volatilizer is introduced into the thermal dust conductor. Hot gases from the thermal dust conductor are returned to the volatilizer to preheat combustion air for the volatilizer and to incinerate contaminants in the returned gases. Soil is transferred from the thermal dust conductor to the soil cooler, where water injection cools the remediated soil and adds moisture to the soil. The cool remediated soil is conveyed from the soil cooler to a load out hopper.
Abstract:
A method for treating waste involves (a) compressing the waste at a pressure of over 800 bars under conditions resulting in separation of the wet fermentable fraction and the solid combustible fraction; (b) exploiting each of these two fractions separately by means of, for the fermentable fraction, specific treatment to take advantage of its biomass nature and, for the combustible fraction, burning to produce energy. The method allows the waste to be exploited with high profitability. The invention also describes an improved press for compression in two successive phases: a precompression phase up to an intermediate pressure (200 to 300 bars) and final compression up to a final pressure of over 800 bars.
Abstract:
A garbage disposal system includes a garbage classifier unit, which consists of a cutting mechanism, a separation water trough, squeezers, and a blower separator, and is controlled to separate plastics and mineral from garbage; a garbage furnace controlled to burn garbage being delivered from the garbage classifier unit, a waste gas treatment unit controlled to treat exhaust gas from the garbage furnace, and a sewage treatment unit controlled to treat waste water from the garbage classifier unit and the waste gas treatment unit for a repeat use.
Abstract:
A pressurized combustion of slurries of low-cost, unbeneficiated solid fuels in the presence of steam and alkali in which sulfur oxide emissions are inherently low, emissions of nitrogen oxides controlled by the injection of a scavenging agent and emissions of particulates prevented by condensing steam on and around them. The combustion has applications to steam boilers, combined cycles and gas turbines, including steam injected (STIG) and intercooled steam injected (ISTIG) versions. Turbine blade and nozzle erosion and deposits are avoided by the effective wet separation of ash particles before reheating and expansion.