Abstract:
Disclosed is a solid oxide fuel battery cell having a high initial power generation performance and a good power generation durability while ensuring adhesion between an air electrode and a current collector. The solid oxide fuel battery cell includes a solid electrolyte, a fuel electrode, an air electrode, and a current collector provided on the surface of the air electrode, wherein the air electrode is formed of lanthanum ferrite perovskite oxides, lanthanum cobalt perovskite oxides, or samarium cobalt perovskite oxides, and the current collector is porous including silver, palladium, and an oxide and has an average porosity of 20% to 70% in a portion other than a portion near a boundary between the current collector and the air electrode and, in the near-boundary portion, an average porosity of not less than 50% of the average porosity of the portion other than the near-boundary portion.
Abstract:
The invention relates to a process for manufacturing at least one elementary electrochemical cell comprising a first and a second electrode between which an electrolyte is intercalated, said first and second electrodes and said electrolyte being in the form of layers, which process is characterized in that it comprises: a) producing at least one structure comprising a layer of a powder of a first electrode material and a layer of a powder of a second electrode material between which a layer of a powder of an electrolyte material is intercalated; and b) simultaneously sintering all the powder layers by an electric field sintering. Applications: manufacture of energy- or hydrogen-producing electrochemical systems, in particular solid oxide fuel cells (SOFCs) or high temperature electrolysers cells (HTEs).
Abstract:
The present invention provides a solid oxide fuel cell (SOFC) including a “porous fuel electrode which allows reaction of a fuel gas to proceed and which is formed of Ni and YSZ”; a “porous air electrode which allows reaction of an oxygen-containing gas to proceed”; and a “dense solid electrolyte membrane which is provided between the fuel electrode and the air electrode and which has an interface with the fuel electrode.” In the fuel electrode, Ni grains present in a region located within 3 μm from the interface (i.e., a “near-interface region”) have a mean size of 0.28 to 0.80 μm; YSZ grains present in the “near-interface region” have a mean size of 0.28 to 0.80 μm; and pores present in the “near-interface region” have a mean size of 0.10 to 0.87 μm. Thus, the fuel electrode of the SOFC exhibits low reaction resistance.
Abstract:
Provided are an additive to an electrode for a fuel cell that is a proton conductive compound having at least one phosphate group, an electrode for a fuel cell including the same, a method of manufacturing the electrode for a fuel cell, and a fuel cell using the electrode. The additive to an electrode for a fuel cell improves the durability of a fuel cell and reduces the amount of phosphoric acid discharged during operation of the fuel cell by fixing the phosphoric acid. Accordingly, a fuel cell having improved efficiency may be prepared using the additive because of improved proton conductivity and durability.
Abstract:
A fuel cell including an anode, a cathode and an electrolyte interposed between the anode and the cathode is disclosed. The fuel cell also includes an anode interconnect disposed adjacent to the anode, and a brazing material disposed between the anode interconnect and the anode to bond the anode interconnect to the anode. A method of assembling a fuel cell including forming a package of an anode and an electrolyte is also disclosed. It includes heating the package with a brazing material disposed adjacent to the anode, to bond the anode to an interconnect.
Abstract:
A sulfur tolerant anode current collector material includes a mesh or foam that includes a cermet. The cermet includes a metallic component and a ceramic component. The metallic component includes nickel, an alloy including nickel and cobalt, or a mixture including a nickel compound and a cobalt compound. The ceramic component includes a mixed conducting electrolyte material.
Abstract:
Layered structures and associated fabrication methods that serve as the foundation for preparing high-operating-temperature electrochemical cells have a porous ceramic layer and a porous metal support or current collector layer bonded by mechanical interlocking which is provided by interpenetration of the layers and/or roughness of the metal surface. The porous layers can be infiltrated with catalytic material to produce a functioning electrochemical electrode.
Abstract:
A cathode of a solid-oxide fuel cell includes a first ionic conducting layer, a second layer deposited over the first layer and formed from a mixed ionic and electronic conductor layer including an oxygen ion conducting phase, and a third layer deposited over the second layer and formed from a mixed ionic and electronic conductor layer. A sintering aid and pore formers are added to the second layer and the third layer to establish ionic, electronic, and gas diffusion paths that are contiguous. By adjusting the microstructure of the second and the third layer, a high performance low resistance cathode is formed that bonds well to the electrolyte, is highly electro-catalytic, and has a relatively low overall resistance. By using inexpensive and readily available substances as sintering aid and as pore formers, a low-cost cathode is provided.
Abstract:
A current collector and method of forming the same in which a slurry is prepared that contains electrically conductive particles having surface deposits of a metallic oxide on a metal or metal alloy conductor that has a lower weight percentage of the electrically conductive particles than the metal or metal alloy. The slurry is applied to a structure that contains an electrolyte and electrode layers. The resultant coated form is then fired to partly sinter the electrically conductive particles and thereby to obtain porous current collector layers affixed to the electrode layers. The current collector of the present invention is between about 5 microns and about 100 microns thick and preferably has a porosity of between about 10 percent and about 70 percent with pores having a pore size of between about 0.1 microns and about 20 microns.
Abstract:
A method of forming a membrane electrode assembly (MEA) includes first bonding a first electrode layer to a first side of an ion-exchange membrane. The method may further include protecting a second side of the membrane with a release sheet. The method may further include removing the release sheet and bonding the second side of the membrane to a first side of a second electrode layer. The method may further include positioning venting members on a second side of the second electrode layer to remove at least one of a liquid and a vapor that may be generated during the bonding process. In another embodiment an electrocatalyst can first bond to at least one side of the membrane, and subsequently, to a gas diffusion layer. An opposing side of the membrane can bond to an electrode layer in aqueous state.