FIBER-REINFORCED METAL AND ITS PRODUCTION

    公开(公告)号:JPS62297425A

    公开(公告)日:1987-12-24

    申请号:JP13929686

    申请日:1986-06-17

    Abstract: PURPOSE:To provide a fiber-reinforced metal which has overall excellent mechanical characteristics by consisting the same of continuous inorg. fibers consisting of Si, Ti or Zr, C and O and an Al alloy base material contg. a prescribed ratio of Ni and incorporating the needle-like phase of said alloy into said Al base material. CONSTITUTION:The continuous inorg. fibers which consist of an amorphous material substantially composed of Si, M, C and O, or solid soln. such as beta-SiC, MC (M is Ti or Zr) and/or respective ultrafine crystalline particles and aggregate, etc., consisting of amorphous SiO2 and MO2 and consist of Si, Ti, or Zr, C and O are prepd. Such continuous inorg. fibers and the Al alloy member contg. 0.5-6wt% Ni are combined by a casting method, more particularly high-pressure casting method and are solidified in a short period. The combined material is cooled from the direction orthogonal with the continuous fibers in the stage of such solidification, by which the fine needle-like crystalline material is crystallized in entanglement with said fibers in the direction perpendicular to the fibers among the continuous fibers, by which the excellent inter- layer shearing strength is imparted. As a result, the fiber-reinforced metal (FRM) having high strength is obtd.

    COMPOSITE PLASTIC MATERIAL REINFORCED WITH INORGANIC FIBER

    公开(公告)号:JPS62267329A

    公开(公告)日:1987-11-20

    申请号:JP11047186

    申请日:1986-05-15

    Applicant: UBE INDUSTRIES

    Abstract: PURPOSE:To obtain the titled composite material having excellent mechanical properties and transparency, by reinforcing a plastic material with an inorganic fiber having a core layer and a skin layer and composed of a specific inorganic substance containing Si, Ti, Zr, O and C. CONSTITUTION:The objective composite material is reinforced with an inorganic fiber composed of (A) a core layer consisting of an inorganic substance containing Si, Ti, Zr, C and O and composed of (i) an amorphous substance composed of Si, M (M is Ti or Zr), C and O or (ii) an agglomerate of crystalline ultra-fine particles of beta-SiC, MC, a solid solution of beta-SiC and MC and/or MC having particle diameter of

    CERAMIC HAVING SURFACE LAYER WITH GRADIENT COMPOSITION AND METHOD OF PRODUCING THE SAME

    公开(公告)号:JP2003226582A

    公开(公告)日:2003-08-12

    申请号:JP2002029616

    申请日:2002-02-06

    Applicant: UBE INDUSTRIES

    Abstract: PROBLEM TO BE SOLVED: To provide a ceramic having a surface layer with a gradient composition, which has excellent functions such as photocatalytic functions, electrical functions, thermo-catalytic functions or a function as a catalyst carrier, or environmental resistance such as oxidation resistance, alkali resistance or wear resistance, and excellent mechanical properties, and to provide a method of producing the same. SOLUTION: The ceramic comprises a composite phase which is constituted of a first phase mainly comprising silicon-based ceramic components and a second phase mainly comprising ceramic components other than the ceramic components in the first phase, and the present ratio of fine crystalline particles of at least one kind of the ceramic components constituting the second phase is increased in a gradient manner toward the surface layer. COPYRIGHT: (C)2003,JPO

    FASTENING STRUCTURE ELEMENT FOR HIGH-TEMPERATURE STRUCTURE BODY

    公开(公告)号:JP2001072475A

    公开(公告)日:2001-03-21

    申请号:JP24522699

    申请日:1999-08-31

    Applicant: UBE INDUSTRIES

    Abstract: PROBLEM TO BE SOLVED: To provide a fastening structure element for high-temperature structure body by setting the content of inorganic fiber to a specific value and allowing a layer an amorphous and/or crystalline carbon of a specific thickness to distribute as boundary layers between the inorganic fibers and the inorganic substance and between the fibers. SOLUTION: Inorganic fibers are included in the inorganic fiber-bonding type ceramic composite in an amount of >=80 vol.%. On the surfaces of individual inorganic fibers, amorphous and/or crystalline carbon is formed in an incommensurate phase as a boundary layer in an thickness of 1-200 nm and the inorganic substance distributes so that the gaps of the inorganic fibers may be filled with the inorganic substance. Thus, the developed crack can be deflected even in the inside part of the boundary layer, and the fracture resistance of this ceramic is markedly increased. This characteristics can become a merit for a screw structure part as a binding structure element for the assembly part, in other words, the production of bolts and nuts.

    INORGANIC FIBER COMBINING CERAMIC COMPOSITE MATERIAL AND ITS PRODUCTION

    公开(公告)号:JP2000007451A

    公开(公告)日:2000-01-11

    申请号:JP17844498

    申请日:1998-06-25

    Applicant: UBE INDUSTRIES

    Abstract: PROBLEM TO BE SOLVED: To produce the composite material having a remarkably high proportional limit and high fracture toughness and also having excellent mechanical property even in the air at >=1000 deg.C. SOLUTION: This inorganic fiber combining composite material is composed of an inorganic fiber, which contains an amorphous material (a) consisting of Si, M, C and O, an aggregate (b) (M expresses Ti or Zr) of a crystalline fine particle of β-SiC, MC and C and an amorphous material of SiO2 and MO2 or a mixture (c) of the amorphous material (a) with the aggregate (b), and an inorganic material, which exists so as to fill the gap of the inorganic fiber, contains an amorphous material (d) consisting of Si and O and if necessary M and a crystalline material (e) consisting of crystalline SiO2 and/or MO2 or a mixture (f) of the amorphous material (d) with the crystalline material (e) and in which a crystalline material consisting of MC having 100 nm to 1000 nm particle diameter are dispersed. The content of the inorganic fiber is >=80 vol.% and a layer, in which a crystalline material consisting of MC having

    NONWOVEN FABRIC OR WOVEN FABRIC OF CRYSTALLINE SILICON CARBIDE FIBER AND ITS PRODUCTION

    公开(公告)号:JPH11107051A

    公开(公告)日:1999-04-20

    申请号:JP26854297

    申请日:1997-10-01

    Applicant: UBE INDUSTRIES

    Abstract: PROBLEM TO BE SOLVED: To obtain a nonwoven fabric or woven fabric having high mechanical properties and excellent heat-resistance and weaving performance and useful for reinforcing fiber, etc., by using a crystalline silicon carbide fiber having respectively specific density and elastic modulus. SOLUTION: This fabric is composed of a crystalline silicon carbide fiber consisting of a sintered SiC structure, having a density of >=2.7 g/cm , a strength of >=2 Gpa and an elastic modulus of >=250 Gpa and composed of 55-70 wt.% of Si, 28-45 wt.% of C, 0.06-3.8 wt.% of Al and 0.06-0.5 wt.% of B. The nonwoven fabric or woven fabric is preferably produced by forming a nonwoven fabric or woven fabric with an amorphous or finely crystalline silicon carbide fiber containing 0.05-3 wt.% of Al, 0.05-0.4 wt.% of B and >=1 wt.% of excess carbon and heat-treating the formed fabric in an inert gas at 1600-2100 deg.C.

    CRYSTALLINE SILICON CARBIDE FIBER EXCELLENT IN ALKALI RESISTANCE AND ITS PREPARATION

    公开(公告)号:JPH1136142A

    公开(公告)日:1999-02-09

    申请号:JP22615697

    申请日:1997-08-22

    Applicant: UBE INDUSTRIES

    Abstract: PROBLEM TO BE SOLVED: To obtain a crystalline silicon carbide fiber excellent in mechanical properties, alkali resistance, and acid resistance by including Si, C, Al, B, etc., and forming an SiC sintered structure. SOLUTION: This crystalline silicon carbide fiber excellent in alkali resistance is obtained by subjecting a silicon carbide fiber comprising 55 to 70 wt.% of Si, 30 to 45 wt.% of C, 0.06 to 3.8 wt.% of Al, 0.06 to 0.5 wt.% of B, and 0.06 to 3.8 wt.% of Y and/or 0.06 to 3.8 wt.% of Mg to heat treatment at 1,600 to 2,100 deg.C in an inert gas to resultantly cause an SiC sintered structure wherein the density is >=2.7 g/cm , the mechanical strength and elastic modulus are respectively >=2 GPa and >=250 GPa, and the strength retention rate is >=50% when immersed in a saturated aqueous solution at room temperatures, then dried and finally subjected to heat treatment in air at 1,000 deg.C for 2 hrs.

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