Abstract:
A pump control interface for use in a diaphragm pump including at least one diaphragm (26) adapted to move between a suction stroke and a discharge stroke during operation of the pump (24). A diaphragm follower (30) is connected for movement with the diaphragm during operation of the pump. A sensor mechanism (42) is provided for sensing at least the position and rate of movement of the diaphragm (26) by sensing the position and rate of movement of the diaphragm follower (30). In one embodiment, the control interface is provided as a rod (30) interconnecting two diaphragms (26,28) of a dual diaphragm pump (24) for synchronous movement. A plurality of conductive targets (40) are disposed on the rod (30), and a proximity (42) switch is mounted adjacent to the rod (30), in order to produce pulsed output signals when in proximity with the conductive targets (40).
Abstract:
A fluid dispenser with a fluid pump for dispensing fluid on movement of an actuator, and an air pump for delivering a stream of air through at least one sound generator on movement of the actuator. The sound generator produces at least two sounds as the actuator is moved from a first position to a second position, with each sound produced in a different time period during a cycle of operation, or differing from the other sound in respect of one or more detectable sound characteristics, such as duration, frequency, temporal alignment, amplitude, and/or timbre. The time period of each sound is a function of the relative location of the actuator between the first and second positions.
Abstract:
Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.
Abstract:
A method for protecting a resonant linear compressor (14) including structural resonance frequencies (wE) and a motor that is fed by feed voltage (Va) that has amplitude (A) and a drive frequency (wA), both controlled according to the equation A·sin(wt). The protection method is configured so as to include the step of preventing feed to the motor at drive frequencies (wA) that have at least one harmonic coinciding tithe the structural resonance frequency (wE) of the resonant linear compressor (14). A protection system of a resonant linear compressor (14) includes an electronic control (30) configured to prevent feed to the motor at the drive frequencies (wA) that have at least one harmonic coinciding with the structural resonance frequency (wE) of the resonant linear compressor (14).
Abstract:
A method of probabilistically estimating a velocity of a plunger of a beam pump may comprise continuously monitoring well acoustics using a plurality of passive acoustic sensors attached to external structures of the beam pump; digitizing outputs of the plurality of passive acoustic sensors and sending the digitized outputs to a computing device for storage and processing; and using the digitized outputs of the plurality of passive acoustic sensors, estimating a probability of the velocity of the plunger using a hidden Markov model (HMM) to represent a probability of a position and the probability of the velocity of the plunger, the HMM comprising a state space model and an observational model.
Abstract:
Methods and systems are provided to adaptively control a hydraulic fluid supply to supply a driving fluid for applying a driving force on a piston in a gas compressor, the driving force being cyclically reversed between a first direction and a second direction to cause the piston to reciprocate in strokes. During a first stroke of the piston, a speed of the piston, a temperature of the driving fluid, and a load pressure applied to the piston is monitored. Reversal of the driving force after the first stroke is controlled based on the speed, load pressure, and temperature.
Abstract:
An integrated wireless data system and method for controlling and measuring operational data of a pumpjack system, for safety, health monitoring, and pump control is provided. The integrated wireless data system and method may be configured to allow for bi-directional communication with a central station to enable human intervention with pumpjack and to store pump parameters in a database for use in development of predictive maintenance techniques.
Abstract:
A closed loop pneumatic pumping system is provided. The system uses a gas compressor and a high pressure gas tank to exert pneumatic pressure against a reciprocating piston over a wellbore. The piston is connected to a rod string and downhole pump for pumping formation fluids from a wellbore. The system includes an electronic controller that controls movement, including pump speed of the piston as it cycles between upstrokes and downstrokes within a cylinder over the wellbore. In one aspect, speed is controlled by adjusting a speed of the compressor. In another aspect, speed is controlled by adjusting the position of an upstroke control valve and a downstroke control valve. In one aspect, the pump stroke controller is configured to adjust a speed of the upstroke and a speed of the downstroke in response to signals indicative of pump fillage. A method for optimizing pneumatic pumping speed at a wellbore is also provided herein.
Abstract:
A high pressure pump including a linear actuator comprising a servo motor to axially rotate a hollow rotor shaft in alternating directions, the servo motor having a stator positioned co-axially around the hollow rotor shaft with an interior of the rotor shaft being co-axially coupled to a drive member to convert axial rotation into reciprocal displacement, the drive member being constrained against linear movement and supporting a shaft. At least one piston is coupled to the shaft and the piston is arranged within a cylinder to define a pumping chamber, whereby alternating rotation of the rotor shaft causes reciprocal linear displacement of the piston to pressurize fluid in the pumping chamber. A drive mechanism includes a controller coupled to a servomotor and an encoder to measure movement of the hollow rotor or output shaft and send a feedback signal proportional to the movement to the controller.
Abstract:
An actuation system for a resonant linear compressor (50), applied to cooling systems, the latter being particularly designed to operate at the electromechanical frequency of said compressor (50), so that the system will be capable of raising the maximum power supplied by the linear actuator, in conditions of overload of said cooling system. Additionally, an actuation method for a resonant linear compressor (50) is disclosed, the operation steps of which enable one to actuate the equipment at the electromechanical resonance frequency, as well as to control the actuation thereof in over load conditions.