Abstract:
A counterflow drum mixer producing less undesirable hydrocarbon gases and capable of more efficiently drying virgin aggregate. The drum mixer has a rotatable drum with first end receiving virgin aggregate and second end removing combined aggregate, reclaimed paving material, and mixed liquid asphalt. A burner projects into the drum from the outlet end and directs hot gases toward the inlet end. A reclaimed asphalt pavement inlet and a liquid asphalt inlet are located within the drum at a point isolated from the hot gases produced by the burner by a burner shield. When the drum mixer is operating, virgin aggregate moves down the drum toward the outlet counterflow to the drying hot gases projected toward the aggregate inlet by the burner. Reclaimed asphalt pavement is entered into the drum at a point behind the burner shield downstream (with respect to the flow of material) from the burner head producing the hot gases and is not exposed directly to those gases. Similarly, the liquid asphalt enters the drum in an inlet downstream of the burner shield, and fines may be mixed with the liquid asphalt at a mixing box. Less hydrocarbons are produced by this apparatus and method because the asphalt contained in the reclaimed asphalt paving material and the liquid asphalt are not directly exposed to radiation or the hot gases coming from the burner. The small amount of hydrocarbons produced are flowed into the burner to be incinerated.
Abstract:
A reverse flow post-mixer attachment for direct-fixed asphaltic concrete mixers includes a modified discharge box for the downstream end of the drum and an enclosure for the downstream portion of the drum forming a passage along the exterior of the drum. If the smoke point of the liquid asphalt to be added to the material in the drum meets an established standard it is injected into the material upstream of the downstream end of the drum and discharged from the latter end in the normal manner. If the smoke point of the asphalt does not meet the standard, the material exiting the drum is diverted into the passage along the exterior of the drum and the asphalt added there out of the burner stream in the durm. The material and asphalt are then mixed and moved through the passage and finally discharged.
Abstract:
Asphalt plant apparatus comprising a drum dryer, a collection chamber or "knock-out box," a "baghouse," and a separate pugmill coater disposed directly underneath the collection chamber so that dust particles which settle out of the airstream in the collection chamber fall directly into the pugmill coater. The apparatus solves the problem of light-end hydrocarbon pollutants which can be stripped from liquid asphalt by contact with steam, in that the liquid asphalt is introduced not into the drum dryer but into the separate pugmill coater instead. Since no liquid asphalt is present in the drum dryer to coat and control the aggregate dust, the exhaust air from the dryer is more heavily dust-laden than that from a conventional drum mixer. However, the apparatus utilizes a collection chamber to compensate for the additional dust in the exhaust air by recovering part of that dust and dropping it directly into the pugmill coater, where it is mixed with the aggregate and liquid asphalt.
Abstract:
A combination direct/indirect fire drum heating and mixing apparatus includes a frame having an inner cylindrical drum rotatably supported thereto and having an aggregate input in one end thereof and an aggregate output at the other end thereof. A concentric outer drum is mounted around the inner drum and has an aggregate input from the material output of the inner drum and an aggregate output therefrom at the other end thereof, so that aggregate materials can pass through the inner drum and then pass between the inner and outer drums. A burner is mounted to one end of the inner cylindrical drum for directing a flame thereinto and includes a burner blower for blowing atmospheric air under pressure into the burner. An exhaust gas outlet duct operatively connects the exhaust gas from the inner cylindrical drum to the atmosphere or particulate-removing apparatus, while an exhaust gas feedback siphons vapors and gases emitted in the space between the two drums for incineration through the system burner. An asphalt cement injection nozzle injects asphalt cement into the aggregates passing through the concentric outer drum. A second aggregate feed can direct recycled asphalt pavement materials into the concentric outer drum and a dust recovery zone may be provided along with rotating screws for moving the final product discharge or the collected dust.
Abstract:
An elongated drum rotatable about its horizontal longitudinal axis is surrounded by a sequence of cylindrical screens having different size mesh openings. A burner is located at one end of the drum. A feeder delivers stone chips into the end of the drum opposite the burner, and another feeder delivers used paving asphalt into the end of the drum at which the burner is located. The asphalt feeder has an elbow which passes through the burner flame and an outlet located outside the flame. Openings at the burner end of the drum provide communication between the interior of the drum and an annular space between the drum and the screens. A chimney for discharging dust is located at the stone chips feeder end of the drum.
Abstract:
In a process for producing asphalt-aggregate composition in which used asphaltic concrete is recycled by being heated and mixed in a rotatable drum into which flame and hot gases of combustion are directed, the improvement comprises introducing virgin aggregate in a hot zone of the drum and directly exposing the aggregate to the flame and/or hot gases of combustion, and introducing particles of asphalt-aggregate composition downstream from the hot drum input end, away from direct exposure to the flame and extremely hot gases, in a cooler temperature zone. An improved apparatus includes means for introducing the aggregate at the input drum end for direct exposure to the flame or hot-test gases, and means for introducing the used and recycled asphalt-aggregate composition in a cooler drum zone.
Abstract:
An improved recycling apparatus for particulate asphaltic concrete comprises a rotatable drum in which the particulate composition is gradually heated between an input end and an output end having a retractable chute extending into a port at the output end for recovering composition of a selected temperature. The chute contains a temperature sensing device, and the apparatus preferably includes a drive means for inserting or retracting the chute, and thermostat means for selecting a product temperature whereby the drive means causes the chute to be extended into the drum to recover the composition of a selected temperature. In another embodiment, the drum includes first, second, and third lifters each extending along different respective lengths of the drum interior to achieve different exposure of the particulate composition to the heating gases in the drum in the respective different drum sections to achieve improved heating and mixing efficiency.
Abstract:
An improved recycling apparatus for particulate asphaltic concrete comprises a rotatable drum in which the particulate composition is gradually heated between an input end and an output end having a retractable chute extending into a port at the output end for recovering composition of a selected temperature. The chute contains a temperature sensing device, and the apparatus preferably includes a drive means for inserting or retracting the chute, and thermostat means for selecting a product temperature whereby the drive means causes the chute to be extended into the drum to recover the composition of a selected temperature. In another embodiment, the drum includes first, second, and third lifters each extending along different respective lengths of the drum interior to achieve different exposure of the particulate composition to the heating gases in the drum in the respective different drum sections to achieve improved heating and mixing efficiency.
Abstract:
An improved asphaltic concrete recycling apparatus comprises an elongated drum having an open inlet port at a first drum end and a product recovery port adjacent a second and opposite drum end, a burner adjacent the first drum end for introducing hot gases of combustion into the inlet port, and an elongated sleeve extended along the interior of the drum intermediate the first and second ends for directing the hot gases of combustion toward the second drum end. In the preferred embodiment, the first end of the sleeve is located in a portion of the drum where a veil of composition is avoided during drum rotation, and the second sleeve end is located in a drum portion where a curtain or veil of composition is formed.
Abstract:
A method and apparatus are disclosed which reduce smoke emissions in an asphalt drum mixer. A drum mixer heats virgin aggregate to a relatively high temperature in a first drying zone. Virgin asphalt and, in some cases, recycled pavement material containing asphalt, are added in a second zone. Mixing and discharge of the materials occur in a third zone. The invention provides for air or water cooling of the gases in the drum mixer upstream of the point of entry of the asphalt. This cooling reduces the formation of smoke which would otherwise be generated by excessive heating of the asphalt. The apparatus, according to a preferred embodiment, employs an axially positioned air duct, the outlet end of which discharges cooling air into the drum just upstream of the area of entry of the recycled material.