Abstract:
A method for manufacturing a pair of electrodes comprises fabricating a first electrode with a substantially flat surface and placing a sacrificial layer over a surface of the first electrode, wherein the sacrificial layer comprises a first material. A second material is placed over the sacrificial layer, wherein the second material comprises a material that is suitable for use as a second electrode. The sacrificial layer is removed with an etchant, wherein the etchant chemically reacts with the first material, and further wherein a region between the first electrode and the second electrode comprises a gap that is a distance of 50 nanometers or less, preferably 5 nanometers or less. Alternatively, the sacrificial layer is removed by cooling the sandwich with liquid nitrogen, or alternatively still, the sacrificial layer is removed by heating the sacrificial layer, thereby evaporating the sacrificial layer.
Abstract:
A method for manufacturing a pair of electrodes comprises fabricating a first electrode with a substantially flat surface and placing a sacrificial layer over a surface of the first electrode, wherein the sacrificial layer comprises a first material. A second material is placed over the sacrificial layer, wherein the second material comprises a material that is suitable for use as a second electrode. The sacrificial layer is removed with an etchant, wherein the etchant chemically reacts with the first material, and further wherein a region between the first electrode and the second electrode comprises a gap that is a distance of 50 nanometers or less, preferably 5 nanometers or less. Alternatively, the sacrificial layer is removed by cooling the sandwich with liquid nitrogen, or alternatively still, the sacrificial layer is removed by heating the sacrificial layer, thereby evaporating the sacrificial layer.
Abstract:
Solid state thermionic energy converter semiconductor diode implementation and method for conversion of thermal energy to electric energy, and electric energy to refrigeration. In embodiments of this invention a highly doped n* region can serve as an emitter region, from which carriers can be injected into a gap region. The gap region can be p-type, intrinsic, or moderately doped n-type. A hot ohmic contact is connected to the n*-type region. A cold ohmic contact serves as a collector and is connected to the other side of the gap region. The cold ohmic contact has a recombination region formed between the cold ohmic contact and the gap region and a blocking compensation layer that reduces the thermoelectric back flow component. The heated emitter relative to the collector generates an EMF which drives current through a series load. The inventive principle works for hole conductivity, as well as for electrons.
Abstract:
Microminiature thermionic converts (MTCs) having high energy-conversion efficiencies and variable operating temperatures. Methods of manufacturing those converters using semiconductor integrated circuit fabrication and micromachine manufacturing techniques are also disclosed. The MTCs of the invention incorporate cathode to anode spacing of about 1 micron or less and use cathode and anode materials having work functions ranging from about 1 eV to about 3 eV. Existing prior art thermionic converter technology has energy conversion efficiencies ranging from 5-15%. The MTCs of the present invention have maximum efficiencies of just under 30%, and thousands of the devices can be fabricated at modest costs.
Abstract:
A Vacuum Diode is constructed in which the electrodes of the Vacuum Diode are coated with a thin film of diamond-like carbonaceous material. The cathode and anode are separated by spacers and a rinse-able material, the rinse-able material which is later removed. Carbonaceous films and the related process for producing a thin film of ablated diamond are not previously known in connection with Vacuum Thermionic Converters, and provide a practical and improved means of constructing such devices.A Vacuum Thermionic Converter is optimized for the most efficient generation of electricity by utilizing a cathode and anode of very low work function. The relationship of the work functions of cathode and anode are shown to be optimized when the cathode work function is the minimum value required to maintain current density saturation at the desired temperature, while the anode's work function is as low as possible, and in any case lower than the cathode's work function. When this relationship is obtained, the efficiency of the original device is improved. It is further shown that contact potential difference between cathode and anode may be set against the effects of space charge, resulting in an improved device whereby anode and cathode may be set at a greater distance from each other than has been previously envisaged.
Abstract:
An electron current generator is disclosed which includes a non-electrical heat source, a heat pipe having its first end in thermal relationship with the heat source, and a second end projecting upwardly therefrom and constituting a thermionic emitter enclosed within a chamber containing an alkali metal vapor at a substantially reduced atmospheric pressure. A substantial portion of the chamber wall constitutes a thermionic collector which is cooled by an appropriate cooling means to enhance current generation. A body of liquid metal is disposed between the heat source and heat pipe as a thermal stabilizing agent while a solid state diode is arranged in a forward bias situation in the electrical output of the generator to stabilize the voltage thereby forming a constant voltage current generator.
Abstract:
In a thermionic converter, means are provided for coupling an electrical lead to at least one of the electrodes thereof. The means include a bus bar and a plurality of distributed leads coupled to the bus bar each of which penetrates through one electrode and are then coupled to the other electrode of the converter in spaced apart relation.
Abstract:
Self - regulating reservoir for ionizable material, incorporated in a thermoionic converter, having a two-stage structure, one stage masking the other, in which the masked section, of large capacity but poor regulating ability, constantly feeds the masking section, of small capacity, but good regulating ability.
Abstract:
High temperature thermionic energy converter is supported inside a larger evacuated housing by electrically conductive, thin, flat spring means. Both radial and axial support of the converter are provided by a thin, flat spiral spring at each end thereof. Each spring includes a radially inner periphery which engages a corresponding converter end, and radially outer peripheral (finger) sections that engage respective parts of an annular circumferential area of the internal wall of the housing. Narrow curved fingers of each spring provide radial spring action and long thermal leakage paths to minimize the thermal conductance of the support system. Radical location of the converter is provided by spring action in the plane of the spiral, and axial support of the converter results from a diaphragm effect perpendicular to the spiral plane. Spring portions (snubbers) positioned normally near the housing internal wall limit the extent of radial spring motion by engaging such wall.
Abstract:
Disclosed are nuclear fuel heated thermionic converters. Heat pipes are provided to ensure isothermal heat transfer between the converters and the reactor.