Abstract:
An improved diamond compact of the present invention comprises 20 to 85% by volume of diamond grains with a grain size of at least 3 .mu.m and the balance of a binder consisting of 20 to 95% by volume of ultra-fine diamond grains with a grain size of at most 1 .mu.m, at least one member with a grain size of at most 1 .mu.m, selected from the group consisting of carbides, carbonitrides, nitrides, borides of Group 4a, 5a and 6a elements of Periodic Table, solid solutions thereof and mixed crystals thereof and at least one member selected from the group consisting of iron group metals.
Abstract:
A method of reducing the color of diamond of type 1b including the steps of exposing the diamond to irradiation capable of causing atomic displacements in the diamond, for example the irradiation may be electron bombardment of energy greater than 300 KeV, followed by heat treating the irradiated diamond at a temperature in the range 1600.degree. C. to 2200.degree. C. under a pressure at which the diamond is crystallographically stable at the temperature used.
Abstract:
The present invention relates to a composite diamond compact for a wire drawing die, in which a part or all of the circumference of a diamond sintered body is surrounded by a cermet consisting of a hard compound of (Mo, W)C type carbide crystals containing molybdenum as a predominant component, bonded by an iron group metal, and the binder phase of the diamond sintered body contains an iron group metal and fine carbide crystals containing molybdenum as a predominant component.
Abstract:
This invention relates to a diamond compact for a wire drawing die, which comprises 70 to 95% by volume of diamond powder with a particle size of at most 50 microns and the balance of a binder phase consisting of a carbide of WC or (Mo, W)C with a particle size of at most 1 micron and an iron group metal, the carbide and iron group metal in the binder phase being in such a proportion by weight that the content of the carbide is more than that corresponding to the eutectic composition.
Abstract:
Reaction vessel construction is described for suppressing spontaneous diamond nucleation and simultaneously reducing the flaw content in the main body of diamond grown from diamond seed material by the process broadly disclosed in U.S. Pat. No. 3,297,407 to Wentorf, Jr.In the reaction vessel construction the body of catalyst-solvent metal is formed with at least one small tip projecting from the underside thereof. A single diamond seed is placed in contact with this (or each) tip. The underside of the plug of catalyst-solvent metal is in contact with a nucleation-suppressing disc, or layer, of a material different from the catalyst-solvent and selected from a specific group of materials. In each case the tip of catalyst-solvent metal projects through a hole in the disc or layer to make contact with the diamond seed material.
Abstract:
Disclosed is an improved process for preparing a composite compact wherein a mass of abrasive crystals, a mass of metal carbide, and a bonding medium are subjected to a high-temperature/high pressure process for providing a composite compact. The sintered carbide mass supports the mass of abrasive crystals and bonding or catalyst metal, and the abrasive crystal grains are directly bonded to adjacent crystal grains in the mass thereof. Such improved process comprises disposing the mass of abrasive crystals in layers wherein the coarsest layer is closest to the carbide mass and is composed of crystals having a largest dimension of between about 75 and 500 microns and the finest layer is disposed farthest away in the carbide mass and is composed of crystals having a largest dimension of less than 10 microns. The abrasive crystals are selected from the group consisting of diamond and cubic boron nitride and preferably are diamond; the metal carbide preferably is tungsten carbide; and the bonding metal preferably is cobalt. The resulting improved composite compact also is disclosed.
Abstract:
A device for building-up high pressures, in which the die surfaces facing each other are provided with circular grooves intended to be filled with a solid medium and arranged concentrically to, and beyond, the central sections of the dies. On closing of the dies, these circular grooves form spaces filled with the solid medium.
Abstract:
In one embodiment, a compact for tools, such as cutting, drilling and shaping tools, consists essentially of self-bonded abrasive particles. The bonded particles define a substantially continuous interconnected network of pores, dispersed throughout the compact. The method for making such a compact comprises the steps of bonding a mass of abrasive particles, aided by a sintering aid material, under high temperatures and pressures (HP/HT) to form an abrasive body comprised of said particles in a self-bonded form and said material infiltrated throughout the body. The body is then treated to remove substantially all infiltrated material, thereby to produce a compact consisting essentially of the self-bonded abrasive particles. In another embodiment, a composite compact which is made in a similar manner to the first embodiment consists essentially of a layer of self-bonded abrasive particle and a substrate layer (preferably of cemented carbide) bonded to the abrasive particle layer.
Abstract:
A process for producing cubic system boron nitride comprises contacting calcium or strontium boron nitride with hexagonal system boron nitride and heating at higher than 1,450.degree. C. under the thermodynamically stable pressure for cubic system boron nitride.
Abstract:
A piston type system for forming industrial diamonds is provided with a pressure vessel which includes a tungsten carbide member having a central opening which has a tapered mouth at one end, and which is lined with a salt bushing. A charge including invar and graphite to be converted to diamond is inserted within the pressure chamber inside the salt bushing. An end load plate has a central opening of substantially the same diameter as the opening in the salt bushing and has a tapered flange which fits into the tapered mouth in the tungsten carbide pressure vessel. A tungsten carbide piston which has a diameter about 0.003 inch less than the diameter of the opening in the end plate, and which has a lead gasket between its surface and that of the opening in the end plate, is forced through the end plate and applies high pressure at high temperatures to the charge, thereby converting the graphite to diamond after the passage of a suitable period of time. The tungsten carbide piston need only have the diameter of the inner diameter of the salt bushing, instead of a diameter equal to the full I.D. of the tungsten carbide pressure vessel.