Abstract:
Provided are a method for producing powder for a magnet, and methods for producing a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material. Magnetic particles constituting the powder each have a texture in which grains of a phase of a hydride of a rare-earth element are dispersed in a phase of an iron-containing material. The uniform presence of the phase of the iron-containing material in each magnetic particle results in powder having excellent formability, thereby providing a powder compact having high relative density. The powder is produced by heat-treating rare-earth-iron-based alloy powder in a hydrogen atmosphere to separate the rare-earth element and the iron-containing material and then forming a hydride of the rare-earth element. The powder is compacted. The powder compact is heat-treated in vacuum to form a rare-earth-iron-based alloy material. The rare-earth-iron-based alloy material is heat-treated in a nitrogen atmosphere to form a rare-earth-iron-nitrogen-based alloy material.
Abstract:
A combustion device includes a combustion chamber having an exhaust gas opening. The combustion chamber has a first region having a plurality of circular-segment-shaped cross-sections, which are parallel to each other and each have a circle centre point. A connection of the circle centre points lies substantially on an axis. A gas supply line is connected to the combustion chamber in such a way that a discharge point is formed, that the combustion chamber has a mixing region in the region of the discharge point for mixing gas supplied via the gas supply line with gas rotating in the combustion chamber, and that the discharge point is arranged on a bottom side of the combustion chamber in an operating position, wherein gas supplied via the gas supply line flows against the first region tangentially from below.
Abstract:
A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
Abstract:
The present invention discloses manufacturing methods of a powder for compacting rare earth magnet powder and rare earth magnet that omit jet milling process, which comprises the steps as follows: 1) casting: casting the molten alloy of rare earth magnet raw material by strip casting method to obtain a quenched alloy with average thickness in a range of 0.2˜0.4 mm; 2) hydrogen decrepitation: decrepitating the quenched alloy and a plurality of rigid balls into a rotating hydrogen decrepitation container simultaneously, the quenched alloy is crushed under a hydrogen pressure between 0.01˜1 MPa, cooling the alloy and the balls, then screening the mixture to remove the rigid balls and obtain the powder. As the jet milling process is omitted, the oxygenation during the process of the jet milling may be avoided, therefore the process may be non-oxide, and the mass production of magnet with super high property may be possible.
Abstract:
Compositions having electrocatalytic activity and composites having electrocatalytic activity, as well as processes for making compositions and composites are described. Also, processes for using such compositions and/or composites, such as, for example, a machine or equipment are described. Some aspects of embodiments and/or embodiments of the present invention are directed to a nanosize transition metal alloy (such as for example an alloy and/or one or more intermetallics comprising copper, cobalt, nickel, palladium, platinum, ruthenium, the like, and combinations thereof) that is electrocatalytically active. Some other aspects of embodiments and/or embodiments of the present invention are directed to a composite material comprising a nanosize transition metal alloy and a carbonaceous matrix.
Abstract:
A process for the removal of adsorbed water from the surface of powder materials includes the step of flowing a heated gas over the powder. The temperature of the gas is below the cracking temperature of the water. The gas is inert with the powder. An ultraviolet light is applied to the powder at a wavelength that will pass through the gas, heat the adsorbed water and desorb it, and reflect from the powder. The ultraviolet light has a wavelength between 10-185 nm. Water is removed from the powder with the flowing gas.
Abstract:
A method for increasing the resolution when forming a three-dimensional article through successive fusion of parts of a powder bed, said method comprising providing a vacuum chamber, providing an electron gun, providing a first powder layer on a work table inside said vacuum chamber, directing an electron beam from said electron gun over said work table causing the powder layer to fuse in selected locations to form a first cross section of said three-dimensional article, providing a second powder layer on said work table, directing the electron beam over said work table causing said second powder layer to fuse in selected locations to form a second cross section of said three-dimensional article, reducing the pressure in the vacuum chamber from a first pressure level to a second pressure level between the providing of said first powder layer and said second powder layer.
Abstract:
Provided are a powder for a magnet, which provides a rare-earth magnet having excellent magnet properties and which has excellent formability, a method for producing the powder for a magnet, a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material which are used as materials for the magnet, and methods for producing the powder compact and these alloy materials. Magnetic particles 1 constituting the powder for a magnet each have a texture in which grains of a phase 3 of a hydride of a rare-earth element are dispersed in a phase 2 of an iron-containing material, such as Fe. The uniform presence of the phase 2 of the iron-containing material in each magnetic particle 1 results in the powder having excellent formability, thereby providing a powder compact 4 having a high relative density. The powder for a magnet is produced by heat-treating a rare-earth-iron-based alloy powder in a hydrogen atmosphere to separate the rare-earth element and the iron-containing material from each other and then forming a hydride of the rare-earth element. The powder for a magnet is subjected to compacting to form the powder compact 4. The powder compact 4 is subjected to heat treatment in vacuum to form a rare-earth-iron-based alloy material 5. The rare-earth-iron-based alloy material 5 is subjected to heat treatment in a nitrogen atmosphere to form a rare-earth-iron-nitrogen-based alloy material 6.
Abstract:
A synchronizer hub for vehicles and a method for manufacturing the same forms an inner spline and an outer spline of a transmission synchronizer hub for vehicles by using different materials.The synchronizer hub may be manufactured by filling inner powders for forming the inner spline, molding the inner spline, filling outer powders for forming the outer spline, molding the outer spline, separating the double molded object obtained by integrally forming the inner spline and the outer spline from a mold, and performing sintering, post-processing, and high-frequency heating processes.
Abstract:
An embossing method and apparatus utilizes 3D printing by digitally dispensing\ink jet printing to apply texturing features to a work roll or a sheet that may be fed into a rolling mill to emboss sheet material like aluminum alloy sheet. The printed pattern is highly variable and may be produced quickly and easily allowing low volume embossing. The printed pattern may be removed from a work roll after use to allow the roll to be reused. Alternatively, a sheet receives the printed pattern, is rolled and then the printed material removed from the resultant depression.