Abstract:
A direct smelting plant for producing molten metal from a metalliferous feed material using a molten bath based direct smelting process is disclosed. The plant includes an offgas duct assembly to facilitate flow of offgas from the vessel, the offgas duct assembly including two offgas ducts of matching diameter extending outwardly from the vessel.
Abstract:
A floating water surface cover module, comprising a rim (1), and a shallow dome-shaped cover (2 )extending from the top of the rim (1 )and formed with a vent (3), the rim and cover being formed with shaped air-filled air-tight cavities (5 )spaced around the rim (1 )to provide buoyancy, the rim (1 )and the cover (2 )being configured so that one module will nest within another to form a stable stack.
Abstract:
A solids feed means for a direct smelting plant is disclosed. The solids feed means includes 2 or more pairs of lances for injecting solid feed materials for a direct smelting process into a direct smelting vessel. The solids feed means also includes a main supply line and a pair of branch lines for supplying solid feed material to the lances of each pair of lances with the branch lines interconnecting the main supply line and the lances of the pair of lances. The lances are arranged around the vessel in pairs of diametrically opposed lances. At least one pair of lances is provided for injecting metalliferous feed material (such as iron-containing materials, particularly iron ore fines) and at least one of the other pairs of lances is provided for injecting solid carbonaceous material (such as coal) and optionally fluxes. The pairs of lances are arranged around the vessel so that adjacent lances are lances that are provided to inject different materials.
Abstract:
A metallurgical vessel having a cylindrical upper end section and a top section fitted to the upper end of another section to form a top closure of the vessel about a central opening through which to extend a gas injection lance for injecting gas into the vessel. Top section is formed as a two-part domed construction comprising an outer annular panel welded to the vessel top section and an inner annular panel removably fastened to outer panel, both panels being formed with inwardly concave curvature so as to form together the continuously domed top section. The two panels are fastened together by clamping bolts extended through outturned flanges formed on annular flanges standing up from the panels. On release of bolts panel is removable to provide access to the interior of the vessel.
Abstract:
The invention relates to a method for protecting the refractory lining of a metallurgical reaction vessel containing a smelt consisting of metal and slag, the reacting agents for the smelt being fed to the metal bath through introducing means disposed below and above the bath surface, and the gases escaping from the smelt being afterburned with oxidizing agents in the gas space, i.e. in the space above the still smelt, whereby gaseous reacting agents and/or gases acting inertly in the metal bath are fed to the smelt below the bath surface, and the total refractory lining surface in the gas space of the metallurgical reaction vessel is wetted by partial amounts of smelt in the form of drops, splashes, liquid portions rising or ejected eruptively and like a fountain and/or by wave or sloshing motion of the smelt.
Abstract:
A method of separating a mined material that comprises assessing the grade of successive segments of the mined material, and separating each segment on the basis of grade into a category that is at or above a grade threshold or a category that is below the grade threshold. An apparatus is also disclosed.
Abstract:
A method is provided to coordinate loading of a material in an operational area by machine actors including haul trucks and loading vehicles. The method implements quick and efficient loading of trucks with the material in order to ensure that they are highly utilized. A vehicle coordination assembly is provided to establish data communications with vehicle sensing systems of the haul trucks and of the loading vehicles and determine load-ready haul trucks. For each load-ready haul truck, a loading task is assigned to two or more of the loading vehicles for loading of the load-ready haul truck. Each task specifies a respective safe operating space in which a loading vehicle is restricted to operating. The assigned loading vehicle with a safe operating space extending over a side of the haul truck can only perform a dumping operation to the haul truck at any one time.
Abstract:
A system for mining material in a seam under an overburden layer using a geological model map of a geological formation, including a desired drilling end point at a predefined position relative to a geological boundary between the overburden layer and seam. A drill controller controls operation of a drill drilling a blast hole. A sensor pack senses, while drilling the blast hole, blast hole drilling operation parameters; and feeds the sensed parameters in real time to the drill controller. A data storage module stores a geological model of the geological formation and sensed parameters data. A processor module generates a geological model map including the desired drilling end point and locates the drill bit position relative to the geological boundary and such end point. The drill controller drills to the desired drilling end point and causes the drill to stop drilling upon reaching such end point.
Abstract:
A process for direct reduction of iron ore in a solid state includes exposing briquettes of iron ore fragments and biomass to electromagnetic energy under anoxic conditions and generating heat within iron ore in the briquettes. The iron ore is reduced in a solid state within the briquettes, and the biomass provides a source of reductant.
Abstract:
Microbial-assisted heap leaching of fragments or agglomerates of fragments of copper-containing sulfidic ores, such as chalcopyrite ores, and copper-containing sulfidic waste materials is disclosed. A heap leaching method includes controlling the sulfate concentration in a leach liquor. When heap leaching includes using agglomerates, a method of forming agglomerates includes adding the feed materials at, or close to, the inlet end, typically no more than 40%, typically no more than 30%, more typically no more than 20%, of the length from the inlet end of the agglomeration unit.