Abstract:
A socketing material (16), or mortar, for speltering wire rope, strand, and other tension members (14), comprising 35%-55% AL2O3; 32%-52% SiO2; 0%-20% CaO; and 0%-2% Fe2O3. The material (16) may have a continuous-use temperature of at least 1000 degrees, at least 2000 degrees, or at least 2500 degrees Fahrenheit. A speltered assembly (10) is produced by introducing the material (16) into and allowing it to cure within a cavity (24) of a terminal fitting (12) around the ends of a plurality of wires (31) of a tension member (16) which are arranged within the cavity (24) in a spaced-apart relationship.
Abstract:
An electromechanical cable that is crush-resistant and torque balanced is provided as well as a method for manufacturing a crush-resistant and torque balance electromechanical cable. The cable can include a core having a conductor surrounded by a first jacket layer, a second jacket layer surrounding the first jacket layer, a first armor layer surrounding second jacket layer, a third jacket layer surrounding the first armor layer, a second armor layer surrounding the third jacket layer, and a fourth jacket layer surrounding the second armor layer. The first armor layer can be constructed as a plurality of wires and compressed partially into the second jacket layer. The second armor layer can be constructed from a plurality of three-wire strands and/or single wires and compressed partially into the third jacket layer. The three-wire strands can be symmetric or asymmetric and can be compacted or non-compacted.
Abstract:
An electromechanical cable that is crush-resistant and torque balanced is provided as well as a method for manufacturing a crush-resistant and torque balance electromechanical cable. The cable can include a core having a conductor surrounded by a first jacket layer, a second jacket layer surrounding the first jacket layer, a first armor layer surrounding second jacket layer, a third jacket layer surrounding the first armor layer, a second armor layer surrounding the third jacket layer, and a fourth jacket layer surrounding the second armor layer. The first armor layer can be constructed as a plurality of wires and compressed partially into the second jacket layer. The second armor layer can be constructed from a plurality of three-wire strands and/or single wires and compressed partially into the third jacket layer. The three-wire strands can be symmetric or asymmetric and can be compacted or non-compacted.
Abstract:
A hybrid rope constructed of a plurality of strands, wherein each strand is constructed of a fiber center, a jacket surrounding the fiber center, and a plurality of wires surrounding the jacket. The fiber center can be constructed of one or more high-strength synthetic fibers or yarns. The jacket can be constructed of polypropylene, thermoplastic polyurethane, high-density polyethylene, linear low-density polyethylene, nylon or other similar materials. The jacket can have a braided or woven design and adds a protective layer between the fiber center and the wires. The wires can be constructed of high-strength steel wires, galvanized steel or stainless steel. The fibers or yarns that make of the fiber center are twisted to lay right and then covered with the jacket. The wires then surround the jacket and are twisted to lay to the left. This creates a torque-balanced condition of the hybrid rope.
Abstract:
A high-power low-resistance electromechanical cable constructed of a conductor core comprising a plurality of conductors surrounded by an outer insulating jacket and with each conductor having a plurality of wires that are surrounded by an insulating jacket. The wires can be copper or other conductive wires. The insulating jacket surrounding each set of wires or each conductor can be comprised of ethylene tetrafluoroethylene, polytetrafluoroethylene, polytetrafluoroethylene tape, perfluoroalkoxyalkane, fluorinated ethylene propylene or a combination of materials. A first layer of a plurality of strength members is wrapped around the outer insulating jacket. A second layer of a plurality of strength members may be wrapped around the first layer of a plurality of strength members. The first and/or second layer of strength members can be made of single wires, synthetic fiber strands multi-wire strands, or rope. If either or both layers are made up of synthetic fiber, then the synthetic fibers may be surrounding and encapsulated by an additional insulating and protective layer.
Abstract:
A rope having a cut-resistant jacket which includes a core comprised of a plurality of sub-ropes. The sub-ropes may be in a parallel strand configuration. The sub-ropes and the strands thereof may be made of fibers of a synthetic material, such as polyester, nylon, polypropylene, polyethylene, aramids, or acrylics. A cut-resistant jacket surrounds the core and is made from a material that has increased strength and/or abrasion resistance over the material of the core. The cut-resistant jacket may comprise steel wires and may further comprise braided steel wires or rope. The braided steel wires or rope may be covered with a plastic material for increased corrosion resistance. A filter layer may be disposed between the core and the cut-resistant jacket and may be wrapped around an outer surface of the core prior to the cut-resistant jacket being formed.