Abstract:
The invention relates to a process for producing water-absorbing polymer particles, comprising polymerization and drying the resulting polymer gel on a through-circulation belt dryer having at the end of the belt in transport direction a means for guiding the dried polymer gel down towards a means for crushing the dried polymer gel.
Abstract:
The invention relates to a process for producing water-absorbing polymer particles, comprising thermal postcrosslinking in a contact dryer having external heated outer surfaces.
Abstract:
The invention relates to a process for operating a mixing kneader, comprising one or more shafts on whose surfaces are disposed kneading bars and which are surrounded by a casing, comprising the following steps:(a) supplying reactants at an addition site in the mixing kneader,(b) converting the reactants in an exothermic reaction, the reaction at first forming a coherent kneadable intermediate,(c) tearing and dividing the coherent kneadable intermediate to form a product, the exothermic reaction optionally continuing during the tearing and division,(d) withdrawing the product at a withdrawal site in the mixing kneader, wherein at least one of the shafts and/or the casing is heated to a temperature above 20° C. during the operation of the mixing kneader.
Abstract:
An apparatus for production of pulverulent poly(meth)acrylate, comprising a reactor or droplet polymerization, having an apparatus for dropletization of a monomer solution for the production of the poly(meth)acrylate, having holes through which the solution is dropletized, an addition point for a gas above the apparatus for dropletization, at least one gas withdrawal point on the periphery of the reactor and a fluidized bed. The outermost holes through which the solution is dropletized are positioned such that a droplet falling vertically downward falls into the fluidized bed and the hydraulic diameter at the level of the midpoint between the apparatus for dropletization and the gas withdrawal point is at least 10% greater than the hydraulic diameter of the fluidized bed.
Abstract:
An apparatus for introducing droplets of a monomer solution for production of poly(meth)acrylate into a reactor for droplet polymerization, comprising at least one channel or a dropletizer head, the channel or the dropletizer head being sealed at its base by a dropletizer plate, the dropletizer plate having holes through which the monomer solution is introduced into the reactor, and the dropletizer plate being configured such that holes that, in an axially symmetric dropletizer plate or in an annular dropletizer plate or in one configured as a ring segment, are not on a center line of the dropletizer plate or, in the case of a circular dropletizer plate, are not at the center of the dropletizer plate are aligned such that monomer solution is introduced through the holes into the reactor at an angle to the vertical, and the holes in the case of a radial alignment of axially symmetric dropletizer plates being aligned such that the angle at which the monomer solution is introduced into the reactor decreases in the direction of the axis of the reactor and, in the case of dropletizer plates arranged parallel to one another or of concentrically arranged dropletizer plates, each being aligned on a line parallel to the center line or line running concentrically about the center, such that the angle at which the monomer solution is introduced into the reactor is constant.
Abstract:
An apparatus for addition of droplets of a monomer solution for production of poly(meth)acrylate to a reactor for droplet polymerization, comprising at least one channel or a dropletizer head having, at its base, holes through which the solution is dropletized into the reactor, at least one of the following features being fulfilled: (a) the ratio of the area covered by the channels or the dropletizer head in the reactor relative to the area which is defined by the circumference of a line along the outermost holes is less than 50%, (b) the number of holes relative to the area which is defined by the circumference of a line along the outermost holes is within a range from 100 to 1000 holes/m2.
Abstract:
A process for producing water-absorbing polymer particles by polymerizing an aqueous monomer solution in a polymerization reactor with at least two axially parallel rotating shafts, wherein the polymerization is performed in the presence of an inert gas and under positive pressure.
Abstract:
The invention relates to a process for operating a mixing kneader, comprising one or more shafts on whose surfaces are disposed kneading bars and which are surrounded by a casing, comprising the following steps: (a) supplying reactants at an addition site in the mixing kneader, (b) converting the reactants in an exothermic reaction, the reaction at first forming a coherent kneadable intermediate, (c) tearing and dividing the coherent kneadable intermediate to form a product, the exothermic reaction optionally continuing during the tearing and division, (d) withdrawing the product at a withdrawal site in the mixing kneader, wherein at least one of the shafts and/or the casing is heated to a temperature above 20° C. during the operation of the mixing kneader.
Abstract:
A process for producing water-absorbing polymer particles by polymerizing an aqueous monomer solution in a polymerization reactor with at least two axially parallel rotating shafts, wherein the polymerization is performed in the presence of an inert gas and under positive pressure.